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Geopolymer chemically-bonded ceramic tile and preparation method thereof

A technology for chemically bonding ceramics and geopolymers. It is applied in the production of ceramic materials, clay products, and other household appliances. It can solve problems such as aggravating the greenhouse effect and affecting the natural environment, and achieve huge market value, low cost and high strength. Effect

Active Publication Date: 2016-01-13
JINGDEZHEN CERAMIC INSTITUTE
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

CO 2 Intensified the greenhouse effect and seriously affected the natural environment on which people depend

Method used

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  • Geopolymer chemically-bonded ceramic tile and preparation method thereof

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Comparison scheme
Effect test

Embodiment 1

[0025] A preparation method of geopolymer chemically bonded ceramic wall and floor tiles, comprising the following steps:

[0026] Step 1: Raw material pretreatment: Homogenize the fly ash, remove impurities and pretreat it for later use;

[0027] Step 2: Flour making: dry the pretreated fly ash at 110°C, dry ball mill until it passes through a 150 mesh sieve, and the sieve residue is less than 0.5%;

[0028] Step 3: Compound liquid activator preparation: mix 4g of sodium hydroxide, 19g of water glass with a modulus of 1.0, and 1g of potassium hydroxide, and place it for aging for 24 hours;

[0029] Step 4: Uniform mixing, sieving and granulation: 74g of fly ash, CaCl 2 2g, after mixing evenly, add the compound liquid activator prepared in step 3, mix evenly and then granulate;

[0030] Step 5: Press molding: add the powder obtained in step 4 into the press, compact it under a pressure of 40MP, and hold the pressure for 16s to obtain a semi-finished chemically bonded ceramic...

Embodiment 2

[0034] A preparation method of geopolymer chemically bonded ceramic wall and floor tiles, comprising the following steps:

[0035] Step 1: Pretreatment of raw materials: Homogenize fly ash and polishing slag, remove impurities and other pretreatments;

[0036] Step 2: Flour making: dry the pretreated fly ash and polishing slag at 110°C, then dry ball mill to pass through a 150-mesh sieve, and the sieve residue is less than 0.5%;

[0037] Step 3: Composite liquid activator preparation: mix 5g of sodium hydroxide, 4g of water glass with a modulus of 1.5, 0.5g of potassium hydroxide, and 0.5g of lithium hydroxide, and place it for aging for 35 hours;

[0038] Step 4: Uniform mixing, sieving and granulation: Mix 34g of fly ash, 34g of polishing slag, CaO1g, and MgO1g, and then add the compound liquid activator prepared in step 3, and then granulate after mixing evenly;

[0039] Step 5: Press molding: put the powder obtained in step 4 into the press, compact it under a pressure of...

Embodiment 3

[0043] A preparation method of geopolymer chemically bonded ceramic wall and floor tiles, comprising the following steps:

[0044]Step 1: Pretreatment of raw materials: Homogenize fly ash, polishing slag, and filtered steel slag, remove impurities and other pretreatments;

[0045] Step 2: Flour making: dry the pretreated fly ash, polishing slag, and filter steel slag at 110°C, then dry ball mill until they pass through a 200-mesh sieve, and the sieve residue is less than 0.5%;

[0046] Step 3: Composite liquid activator preparation: mix 5g of sodium hydroxide, 26g of water glass with a modulus of 2.0, and 1g of potassium hydroxide, and place it for aging for 40 hours;

[0047] Step 4: Uniform mixing, sieving and granulation: 30g of fly ash, 30g of polishing slag, 5g of filtered steel slag, CaO1g, MgO1g, Na 2 SO 4 1g, after mixing evenly, add the compound liquid activator prepared in step 3, mix evenly and then granulate;

[0048] Step 5: Compression molding: add the powder ...

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Abstract

The invention relates to a geopolymer chemically-bonded ceramic tile and a preparation method thereof. The geopolymer chemically-bonded ceramic tile is prepared from solid wastes like fly ash, filtered steel and copper slag, and industrial-grade chemical raw materials. The unburned ceramic tile is prepared from, by mass, 60 to 75% of the solid wastes, 19 to 38% of a liquid activator, 1 to 3% of a base-material additive and 1 to 3% of a compound liquid additive by procedures like mixing, sieving and granulating. Due to implementation of a firing-free process, energy conversation and consumption reduction can be realized; pollution is reduced; meanwhile, performances of the geopolymer chemically-bonded ceramic tile can reach national standards of fired ceramic tiles. The geopolymer ceramic tile does not need to introduce calcined kaolin, and after 12 to 48 hours of easy and practicable special maintenance, a ceramic bonded three-dimensional network body is rapidly formed, so the ceramic tile reaches and is superior in a part of performances to the 60-day-age level of similar geopolymer materials; limited mineral resources are not consumed; and energy consumption of calcination is avoided. The geopolymer chemically-bonded ceramic tile provided by the invention can change wastes into treasures, significantly saves energy and reduces consumption, can be used as a novel building material and has extensive application prospects.

Description

technical field [0001] The invention belongs to the technical field of building material preparation, and in particular relates to a geopolymer chemically bonded ceramic wall and floor tile and a preparation method thereof. Background technique [0002] my country is a big country in the production of architectural ceramics. The annual production of ceramic tiles is about 3 billion square meters, with a mass of 20-24 kilograms per square meter, and about 60-72 million tons of raw material consumption per year. The fuel consumption per square meter is about 1.4-1.5 liters, and the annual fuel consumption is 420-450 million liters. It can be seen that the energy consumption in the production process of traditional architectural ceramics is very huge, and the ceramic tile production process needs to be fired at a high temperature of 1100-1220 ° C, and a large amount of waste gas CO is also emitted during the firing process. 2 . CO 2 It intensifies the greenhouse effect and s...

Claims

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Application Information

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IPC IPC(8): C04B33/132C04B33/135C04B33/138C04B35/622
CPCY02P40/60
Inventor 胡海泉赖明陈长清李月明王竹梅陈云霞曹春娥
Owner JINGDEZHEN CERAMIC INSTITUTE
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