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Grease high-pressure hydrolysis production method and production device by recycling sweet water

A production method and technology of a production device, which are applied in the production of fatty acids, preparation/refining of fatty acids, separation of immiscible liquids, etc., can solve the problems of high COD content, high treatment costs, environmental pollution, etc., so as to protect the environment and reduce waste water discharge. , the effect of reducing production costs

Inactive Publication Date: 2016-01-20
HANGZHOU OIL & FAT CHEM +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

According to statistics, many sets of hydrolysis devices are currently in operation in my country, with an annual output of more than 1 million tons, and a large amount of low-concentration crude sweet water is also produced. Due to the low initial concentration of crude sweet water, generally 12% to 25%, After three-effect or four-effect evaporation and concentration to 75% or more, it enters the distillation tower for further distillation and purification to more than 99%. Among them, after three-effect or four-effect evaporation and condensation, a large amount of waste water will be generated. The waste water contains a small amount of glycerin, untreated The direct discharge of hydrolyzed oils and fatty acids will seriously pollute the environment. In order to meet the environmental protection discharge requirements, they must be treated before they can be discharged.
The COD content in wastewater is high, and the treatment is troublesome. At present, tap water is generally used to dilute it before treatment, and then discharge it after reaching the standard, and the treatment cost is relatively high.

Method used

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  • Grease high-pressure hydrolysis production method and production device by recycling sweet water

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] A production device for high-pressure hydrolysis of fats and oils for recycling sweet water, comprising successively connected hydrolysis towers 4 and three-effect evaporators; high-pressure steam 1 enters the steam inlet of the hydrolysis tower through a pipeline and the pipeline is provided with a steam flow meter 2, The steam check valve 3; the grease 5 is input into the grease inlet of the hydrolysis tower through a pipeline, and the pipeline is provided with a grease high-pressure pump 6, a grease flow meter 7, and a grease check valve 8.

[0028] The fatty acid 9 (the density is less) that hydrolysis reaction produces is discharged from hydrolysis tower 4 tops and carries out heat exchange with the process water 21 that enters hydrolysis tower; The bottom discharges and exchanges heat with the oil 5 entering the hydrolysis tower; the sweet water outlet at the bottom of the hydrolysis tower is connected to the feed port of the three-effect evaporator through a pipel...

Embodiment 2

[0032] A production method for high-pressure hydrolysis of fats and oils that recycles sweet water:

[0033] The lard from the external storage tank enters the hydrolysis tower 4 with a flow rate of 8 tons / hour after being pressurized by the grease high-pressure pump 6, and the process water 21 enters the hydrolysis tower with a flow rate of 5.5 tons / hour after being pressurized by the process water high-pressure pump 22. The high-pressure steam 1 of 6.0MPa enters the hydrolysis tower with the speed of 1 ton / hour, and lard and process water carry out hydrolysis reaction when temperature 260 ℃, pressure 6.0MPa, produce the fatty acid of 7.925 tons and the sweet water of 6.575 tons (glycerol in sweet water Concentration is 13%); The fatty acid 9 that hydrolysis reaction produces is discharged from hydrolysis tower 4 tops and carries out heat exchange with process water 21, and the sweet water 10 that hydrolysis reaction produces is discharged from hydrolysis tower bottom and carr...

Embodiment 3

[0036] A production method for high-pressure hydrolysis of fats and oils that recycles sweet water:

[0037] The palm oil from the external storage tank enters the hydrolysis tower 4 at a rate of 10 tons / hour after being pressurized by the grease high-pressure pump 6, and the process water 21 enters the hydrolysis tower with a flow rate of 6.2 tons / hour after being pressurized by the process water high-pressure pump 22. The high-pressure steam 1 of 6.0MPa enters the hydrolysis tower at a speed of 1.3 tons / hour, and the palm oil and the process water are hydrolyzed at a temperature of 260°C and a pressure of 6.0MPa to generate 9.85 tons of fatty acids and 7.65 tons of sweet water (glycerin in sweet water). Concentration is 14.3%); The fatty acid 9 that hydrolysis reaction produces is discharged from hydrolysis tower 4 tops and carries out heat exchange with process water 21, and the sweet water 10 that hydrolysis reaction produces is discharged from hydrolysis tower bottom and c...

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Abstract

The invention relates to a grease high-pressure hydrolysis production method and a production device by recycling sweet water, and aims to provide the method and the device to effectively reduce waste water discharge. The technical scheme is characterized in that the grease high-pressure hydrolysis production method by recycling the sweet water comprises the following steps that (1) process water and grease countercurrent meet in a hydrolysis tower; (2) fatty acid and glycerin are generated; (3) the fatty acid with small density is discharged from the top part of the hydrolysis tower, and the sweet water with large density is discharged from the bottom part of the hydrolysis tower; (4) crude glycerin is obtained, and steam becomes evaporator condensate; (5) the evaporator condensate is recycled to replenish the process water. The grease high-pressure hydrolysis production device by recycling the sweet water comprises the hydrolysis tower and a triple effect evaporator, wherein a grease inlet, a high pressure steam inlet and a process water inlet are respectively formed in the hydrolysis tower; a condenser and a condensate water collecting tank are sequentially connected between a steam outlet of the triple effect evaporator and the process water inlet of the hydrolysis tower; the triple effect evaporator is also provided with a discharge hole for discharging the crude glycerin.

Description

technical field [0001] The invention relates to the field of oil chemical production, in particular to a production method and a production device for high-pressure hydrolysis of oil by recycling sweet water to evaporate condensed water. Background technique [0002] In the field of oleochemical production, most domestic manufacturers currently use high-pressure hydrolysis of oil to produce fatty acids and glycerin. Oil and deionized water undergo countercurrent high-temperature and high-pressure hydrolysis in a hydrolysis tower to generate fatty acids and glycerin. According to statistics, there are many sets of hydrolysis devices in operation in my country, with an annual output of more than 1 million tons, and a large amount of low-concentration crude sweet water is also produced. Due to the low initial concentration of crude sweet water, generally 12% to 25%, After three-effect or four-effect evaporation and concentration to 75% or more, it enters the distillation tower f...

Claims

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Application Information

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IPC IPC(8): C11C1/04B01D17/02
Inventor 王文德王晓辉蒋海刚葛赞秦志荣
Owner HANGZHOU OIL & FAT CHEM
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