Zsm-5/silicalite-1 core-shell molecular sieves with shell-oriented epitaxial intergrowth

A core-shell molecular sieve and epitaxial symbiosis technology, which is applied in the direction of molecular sieve catalysts, bulk chemical production, chemical/physical processes, etc., can solve the problem of waste of shell raw materials and templates, poor catalyst activity and stability, and non-epitaxial symbiosis of shells and other problems, to achieve the effect of simplifying the preparation method, simplifying the symbiosis control of orientation and epitaxy, and having a strong tendency

Active Publication Date: 2018-02-13
CHINA PETROLEUM & CHEM CORP +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] One of the technical problems to be solved by the present invention is to overcome the defect that the conventional core-shell molecular sieve preparation technology requires multiple repeated growths to form a dense shell, and there is a waste of shell raw materials and templates.
[0007] The second technical problem to be solved by the present invention is to overcome the phenomenon of non-epitaxial co-growth, non-oriented growth and unevenness of the shell in the conventional core-shell molecular sieve preparation technology, resulting in poor mechanical strength of the shell and poor activity and stability of the catalyst.
This method epitaxially co-existed and oriented growth uniform silicalite-1 shell on the surface of the core phase ZSM-5, the shell has good mechanical strength, and the activity and stability of the catalyst are good, which solves the problem of the catalytic effect of the core-shell molecular sieve and the preparation process of the catalyst. The matching problem of various synthesis parameters

Method used

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  • Zsm-5/silicalite-1 core-shell molecular sieves with shell-oriented epitaxial intergrowth
  • Zsm-5/silicalite-1 core-shell molecular sieves with shell-oriented epitaxial intergrowth
  • Zsm-5/silicalite-1 core-shell molecular sieves with shell-oriented epitaxial intergrowth

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0022] Dissolve 360 ​​grams of silica sol (wt.40%) in 200 grams of water to configure solution A; dissolve 7 grams of aluminum sulfate in 100 grams of water to configure solution B; dissolve 3 grams of potassium sulfate in 240 grams of water to configure into solution C. Slowly add solution B to solution A dropwise, stir well, then add solution C, the formed reaction mixture is crystallized at 170°C for 2 days, filtered, and dried at low temperature to obtain large-grain nuclear phase ZSM-5 molecular sieves.

[0023] 320 grams of unroasted ZSM-5 raw powder is used as a nuclear phase molecular sieve, with a molar silicon-aluminum ratio of 100, added to 0.05 mol / liter urea aqueous solution, heated to 80°C under stirring and kept for 2 hours, filtered and heated at 120°C The ZSM-5 nuclear phase molecular sieve after outer surface treatment is obtained by drying in the air atmosphere.

[0024] 120 grams of white carbon black, 10 grams of silicon tetrafluoride, 800 grams of tetrae...

Embodiment 2

[0026] Dissolve 600 grams of water glass in 900 grams of water to form solution A; dissolve 25 grams of aluminum sulfate in 300 grams of water to form solution B; dissolve 20 grams of sodium sulfate in 200 grams of water to form solution C. Slowly add solution B to solution A dropwise, stir well, then add solution C, and the formed reaction mixture is crystallized at 140°C for 4 days, filtered, and dried at low temperature to obtain a small-grain nuclear phase ZSM-5 molecular sieve.

[0027] 40 grams of unroasted ZSM-5 raw powder is used as a nuclear phase molecular sieve, with a molar silicon-aluminum ratio of 40, added to a 0.05 mol / liter HMT aqueous solution, heated to 90°C under stirring and kept for 3 hours, filtered and cooled in 120°C air The ZSM-5 nuclear phase molecular sieve after the outer surface treatment is obtained by drying in the atmosphere.

[0028] 35 grams of TEOS, 6 grams of TPABr, and 180 milliliters of water were uniformly stirred to form a gel to obtain...

Embodiment 14-19

[0041] In Examples 14 to 19, samples BS-1 and BS-2 of core-shell molecular sieves BS-1 and BS-2 were used as catalysts for the production of p-xylene, respectively, with shell-oriented epitaxial symbiosis ZSM-5 / silicalite-1 core-shell molecular sieve samples. The results are shown in Table 2.

[0042] Table 2

[0043]

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Abstract

The invention relates to a ZSM-5 / silicalite-1 core-shell molecular sieve with shell orientation and epitaxial symbiosis, which mainly overcomes the need for repeated growth to form a dense shell in the conventional core-shell molecular sieve preparation technology, and the use of shell raw materials and template agents Waste defects, and there are still phenomena such as non-epitaxial co-growth, non-oriented growth and inhomogeneity of the shell, resulting in poor mechanical strength of the shell and poor activity and stability of the catalyst. In the present invention, the core-shell molecular sieve containing epitaxial symbiotic dense shell is prepared in the shell molecular sieve crystallization system and under suitable reaction conditions after pretreating the weakly alkaline aqueous solution of the core-phase zeolite material, which is effectively used for the selection of aromatic hydrocarbons. Shape disproportionation, shape-selective transalkylation and shape-selective methylation reactions can generate a large number of useful p-xylene isomers. Through the deployment of core and shell components, the catalyst has high catalytic activity, large aromatics processing capacity, and integrated machinery The characteristics of high strength, less application loss and high selectivity of p-xylene products can be used in industrial production more efficiently.

Description

technical field [0001] The invention relates to a ZSM-5 / silicalite-1 core-shell molecular sieve with oriented epitaxial intergrowth of the shell layer. Background technique [0002] In the traditional toluene disproportionation or alkylation reaction process, the products obtained on the ZSM-5 molecular sieve catalyst with mesoporous channels (10-membered oxygen ring) are usually only mixed xylenes composed of thermodynamic equilibrium, and the para-isomers with high added value are only a small part of it. In the long-term research on the modification of the outer surface of the non-selective molecular sieve, it was found that the modification of the outer surface of the core-phase molecular sieve by the core-shell molecular sieve aims to maintain the high stability and catalytic activity of the molecular sieve to the maximum extent. Silicalite-1 is composed of pure silica with the same MFI framework structure as ZSM-5. It is connected by silicon-oxygen tetrahedrons. It ha...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B01J29/40C07C15/08C07C6/12C07C2/86
CPCY02P20/52
Inventor 童伟益孔德金刘志成邹薇
Owner CHINA PETROLEUM & CHEM CORP
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