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Novel low-smoke, halogen-free and fireproof insulated wire and manufacturing method thereof

A manufacturing method and technology of refractory cloth, applied in the direction of cable/conductor manufacturing, circuits, electrical components, etc., can solve the problems of difficult quality control, high cost, low output, etc., to reduce secondary investment costs and low difficulty in quality control , the effect of prolonging the service life

Inactive Publication Date: 2016-02-24
BAOJI EVERLASTING LIGHT CABLE CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, due to the complex process, low output, difficult quality control and high cost, the production enterprises have been plagued by problems; the fire resistance of the low-smoke and halogen-free refractory wires (demineralization insulated wires) used in the existing market cannot meet the requirements of BS6387 The reason is that the low-smoke, halogen-free cross-linked polyolefin melted during combustion, which caused the failure of the combustion test under mechanical vibration and spraying conditions; Scrapped and replaced with new wires, which cannot be repaired and continue to be used, so the secondary investment cost is increased. If the cable has fire resistance and can be used for repairing the damaged part after burning, this will reduce the line cost. For this reason We propose a new low-smoke halogen-free refractory wire and its manufacturing method

Method used

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  • Novel low-smoke, halogen-free and fireproof insulated wire and manufacturing method thereof

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Effect test

Embodiment 1

[0022] refer to figure 1 , the manufacture method of a kind of novel low-smoke halogen-free refractory wire that the present invention proposes, comprises the following steps (conductor nominal section 10mm 2 ):

[0023] S1, drawn copper wire: the diameter is 3mm, and the resistivity is not greater than 0.017241Ω·mm 2 / m annealed annealed copper wire is drawn into a copper wire with a diameter of φ1.35mm by the existing technology. , and then heat the copper wire to 550°C for recrystallization, after cooling with water, dry it with compressed air and cool it down to below 80°C to obtain a round annealed copper wire;

[0024] S2, stranded conductor: 7 circular annealed copper wires are twisted into a conductor, the conductor outlet speed is 20m / min, the pneumatic tension of the pay-off reel is controlled at 1.8bar, and the take-up tension is 500N;

[0025] S3, extrude the insulating layer: extrude the refractory ceramic polyolefin material through the extruder, the temperatu...

Embodiment 2

[0028] refer to figure 1 , the manufacture method of a kind of novel low-smoke halogen-free refractory electric wire that the present invention proposes, comprises the following steps (conductor nominal section 185mm 2 ):

[0029] S1, drawing copper wire: drawing an oxygen-free round copper rod with a diameter of 8 mm into a round copper single wire of 2.52 mm, with a deviation of +0.02 mm to 0 mm. The 2.58mm copper wire drawing production equipment is continuous annealing, 9-mode sliding high-speed copper drawing machine, the mold matching molds in the wire drawing box are: the first mold size: 7.0mm, the second mold size: 5.75mm, the second mold size: The third mold size: 4.8mm, the fourth mold size: 4.03mm, the fifth mold size: 3.43mm, the sixth mold size: 2.95mm, the seventh mold size: 2.54mm; the mold is made of polycrystalline copper The slip coefficient between each wire drawing die is controlled between 1.01 and 1.015; the copper wire annealing adopts the direct curr...

Embodiment 3

[0034] refer to figure 1 , the manufacture method of a kind of novel low-smoke halogen-free refractory wire that the present invention proposes, comprises the following steps (conductor nominal section 400mm 2 ):

[0035] S1, drawn copper wire: the diameter is 8.0mm, and the resistivity is not greater than 0.017241Ω·mm 2 The / m oxygen-free copper rod is drawn into a copper wire with a diameter of φ2.85mm by the existing technology, and the copper wire outlet speed is 15m / s. After the copper wire is drawn, the copper wire is preheated to 250°C, and then nitrogen gas is introduced , and then heat the copper wire to 550°C for recrystallization, after cooling with water, dry it with compressed air and cool it down to below 80°C to obtain a round annealed copper wire;

[0036] S2, stranded conductor: 61 circular annealed copper wires are twisted into a conductor, the conductor outlet speed is 20m / min, the pneumatic tension of the pay-off reel is controlled at 2.0bar, and the take...

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Abstract

The invention discloses a novel low-smoke, halogen-free and fireproof insulated wire and a manufacturing method thereof. The fireproof insulated wire comprises wire conductors and an insulated layer. The wire conductors are formed by intertwisting one to sixty-one circular annealed copper wires with a diameter of [phi]1.2-4.5mm in a length direction. The insulated layer is disposed outside the wire conductors, and is a ceramic polyolefin material. The manufacturing method comprises the following steps: S1, drawing copper wires: drawing an oxygen-free copper rod with a 8.0mm diameter and resistivity not more than 0.017241[omega]*mm<2> / m into copper wires with a diameter of [phi]1.2-4.5mm through a conventional technology, the output speed of the copper wires being 3-25m / s, preheating the copper wires to 240-260 DEG C after copper wire drawing, introducing nitrogen, heating the copper wires again to 550-560 EDG C for recrystallization, and blow-drying the copper wires by compressed air and cooling the copper wires to 80 DEG C below after watering cooling; S2, intertwisting conductors (except single-core conductors); S3, extruding an insulated layer; and S4, making an insulated wire a roll. The manufacturing method is easy to operate, the quality control difficulty is minimized, the secondary investment cost of the wire can be reduced if people use the fireproof insulated wire, and the service life of the wire can be prolonged.

Description

technical field [0001] The invention relates to the technical field of manufacturing methods of wire cloth, in particular to a novel low-smoke halogen-free refractory cloth wire and a manufacturing method thereof. Background technique [0002] Wiring wires are mainly used in high-rise buildings and ordinary residential buildings, large buildings and venues, standardized workshops, mobile equipment and machinery, industrial kilns, airports and other crowded places or valuables storage places, and with the ever-changing world technology The amount and density of wires in buildings are increasing, so higher requirements are put forward for the safety and fire resistance of wires. Ordinary cloth wires are mostly insulated with polyvinyl chloride, because the oxygen index of polyvinyl chloride itself is relatively high (generally 27), it has a certain flame retardant ability, but due to the large amount of corrosive gas and smoke generated after burning, it has become an importan...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B7/17H01B7/29H01B7/02H01B3/30H01B3/12H01B13/02H01B13/14
CPCH01B7/17H01B3/12H01B3/30H01B7/02H01B7/29H01B13/02H01B13/14
Inventor 孟新华
Owner BAOJI EVERLASTING LIGHT CABLE CO LTD
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