Unlock instant, AI-driven research and patent intelligence for your innovation.

High temperature adhesive for ceramic fiber boards and molded products and preparation method thereof

A high-temperature adhesive and ceramic fiber board technology, applied in the field of adhesives, can solve the problems that metal or ceramic components cannot be used for connection, ceramic fiber boards cannot be used, and the temperature resistance is not high, and achieves remarkable thermal insulation effect, good environmental benefits, The effect of reducing high energy consumption

Inactive Publication Date: 2016-04-20
SUZHOU ISOLITE EASTERN UNION CERAMIC FIBER
View PDF3 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is becoming more and more difficult to meet the above requirements using traditional molding methods, especially in terms of production difficulty and dimensional accuracy
In addition, some special shapes are basically impossible to achieve using traditional vacuum forming methods
Therefore, the use of components for splicing becomes a feasible solution, but the connection between components cannot use metal or ceramic components, but can only be bonded to achieve the production of special-shaped ceramic fiber moldings
[0005] In order to solve the above problems, the temperature resistance of the commonly used adhesives is generally not high, and basically can only reach about 1000 ° C. Not only the ceramic fiber boards of 1260 ° C and 1400 ° C can not be used, but also after the use temperature exceeds this temperature, the bonding agent will deteriorate and fall off easily
At the same time, the existing adhesives have poor bonding strength between fiberboard and other materials, such as steel plates, fiber cotton, etc., only about 0.5MPa

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • High temperature adhesive for ceramic fiber boards and molded products and preparation method thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0030] Such as figure 1 Shown, based on above-mentioned high-temperature adhesive, its preparation method comprises the steps:

[0031] Preparation of the inorganic refractory solvent, providing silica sol or aluminum sol with a concentration of 10 or 30%, mixing the silica sol or aluminum sol with water at a volume ratio of 2:1 to 3:1 to obtain the inorganic refractory solvent;

[0032] Provide 55% to 70% of refractory material, 2% to 5% of expansion material, and 0.5% to 1% of adhesive, and mix with 25% to 40% of inorganic refractory solvent, and stir evenly to obtain the high-temperature glue.

[0033] In the above preparation method, the stirring time is 1.8-2.2 hours; the penetration of the obtained high-temperature adhesive is 370-400.

[0034] When using the high-temperature adhesive of the present invention, take an appropriate amount of ceramic fiber adhesive, add 0%-3% water and stir evenly. Use a paintbrush or a tile tool to evenly apply the high-temperature adhe...

Embodiment 1

[0039] Provide a silica sol with a concentration of 30%, mix the silica sol and water at a volume ratio of 2:1 to obtain an inorganic refractory solvent with a mass fraction of 26%; provide 70% alumina powder, 3% bentonite, 1% polyacrylamide, mixed with the 26% inorganic refractory solvent, and stirred for 2 hours to obtain a high-temperature adhesive with a penetration of 370. Among them, the particle size of the alumina powder is 4 μm.

[0040] The obtained high-temperature adhesive is used to bond two 80×40×40mm C1 bricks, and the size of the bricks after bonding is 160×40×40mm. The bonded bricks were dried at 105°C for 24 hours, and then calcined at 1000°C for 3h. Then, tests for flexural strength and heating wire shrinkage were carried out. The test results are: the flexural strength is 1.8MPa, and the heating line shrinkage rate is 1400°C×24h=2.5%.

Embodiment 2

[0042] Provide aluminum sol with a concentration of 10%, mix aluminum sol and water at a volume ratio of 3:1 to obtain an inorganic refractory solvent with a mass fraction of 30%; provide 65% alumina powder, 4% bentonite, 1% polyacrylamide, mixed with the 30% inorganic refractory solvent, and stirred for 2 hours to obtain a high-temperature adhesive with a penetration of 380. Among them, the particle size of the alumina powder is 4 μm.

[0043] The obtained high-temperature adhesive is used to bond two 80×40×40mm C1 bricks, and the size of the bricks after bonding is 160×40×40mm. The bonded bricks were dried at 105°C for 24 hours, and then calcined at 1000°C for 3h. Then, tests for flexural strength and heating wire shrinkage were carried out. The test results are: the flexural strength is 1.65MPa, and the heating line shrinkage rate is 1400°C×24h=2.4%.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
Adhesive strengthaaaaaaaaaa
Particle sizeaaaaaaaaaa
Flexural strengthaaaaaaaaaa
Login to View More

Abstract

The invention provides a high temperature adhesive for ceramic fiber boards and molded products and a preparation method thereof. The high temperature adhesive for ceramic fiber boards and molded products comprises, by weight, 55-70% of a fireproof material, 25-40% of an inorganic fireproof solvent, 2-5% of an expandable material and 0.5-1% of an adhesive. The high temperature adhesive for ceramic fiber boards and molded products is widely applied, and has a remarkable thermal insulation effect. By the use of the high temperature adhesive, outer wall temperature of corresponding ceramic fiber boards can drop by about 5 DEG C, installation is simple and convenient, and construction period is shortened by more than half. Meanwhile, production costs of corresponding ceramic fiber molded product can be reduced, and good economic benefit is obtained. In addition, by the use of the high temperature adhesive for ceramic fiber boards and molded products, consumption of metalwork or ceramic fixed parts can be reduced, high energy consumption during production of ceramic fixed parts is reduced, and discharge of pollutants and wastes is minimized. The high temperature adhesive for ceramic fiber boards and molded products has good environmental benefit.

Description

technical field [0001] The invention relates to an adhesive, in particular to a high-temperature adhesive for ceramic fiber boards and moldings and a preparation method thereof. Background technique [0002] Ceramic fiber board is a rigid ceramic fiber material with a certain length, width and thickness. Ceramic fiber molded products are shaped by special molds to make them have a certain shape. The essence of the inner material is still ceramic fiberboard. [0003] For the ceramic fiber boards mentioned above, during the construction process of the ceramic fiber boards in the furnace, bolts are generally used to fix holes. Generally, the above-mentioned bolts are still made of SUS304 or SUS310, which has the advantage of high temperature resistance. However, it also brought some problems. For example, since the materials of SUS304 and SUS310 are solid metal, the heat conduction is very fast, which will affect the heat preservation effect in the furnace. In addition, eve...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
IPC IPC(8): C04B37/00C04B37/02C04B35/66
CPCC04B37/005C04B26/04C04B28/344C04B35/66C04B37/025C04B2111/00431C04B2111/00637C04B2237/062C04B2237/064C04B2237/09C04B2237/38
Inventor 张晓军陶治平
Owner SUZHOU ISOLITE EASTERN UNION CERAMIC FIBER