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Low-density refractory fiber coating and preparation method thereof

A technology of refractory fiber and refractory fiber cotton, which is applied in the field of refractory fiber smear, can solve the problems of not meeting construction requirements, affecting construction efficiency, and large thermal conductivity, so as to reduce bulk density and dry line change rate, and improve adhesion Good effect, thermal insulation performance

Active Publication Date: 2016-06-01
洛阳利尔功能材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] In some special parts of the kiln, such as the top of the gasifier, it is designed as a four-layer structure of chrome aluminum zirconium bricks, chrome corundum bricks, chrome corundum castables, and fiber smearing materials. 1. The thermal conductivity of chromium corundum castables is relatively high. In order to ensure that the wall temperature of the gasifier is lower than the design temperature of the steel shell, the fiber smear layer is usually designed to be thicker, and some are as high as 50~70mm. Such a thick fiber smear is due to gravity and Due to drying shrinkage, it is easy to fall off or even collapse in the actual construction process, which cannot meet the construction requirements and affect the construction efficiency

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] A low-density refractory fiber smear for a gasification furnace, consisting of 23% of refractory fiber cotton with a particle size of 20-0mm, 20% of hollow spheres, 36% of bonded clay of 0.074-0mm, and high-alumina bauxite powder of 0.074-0mm6 %, 0.088~0mm high alumina cement 12%, dextrin 0.5%, CMC 2.5% and sodium citrate 0.1%.

[0029] The low-density refractory fiber smear for the gasifier, the production process is as follows:

[0030] (1) Weigh the hollow sphere, bonded clay, high-alumina powder, high-alumina cement, binder and water reducer according to the above requirements, and then mix the weighed components evenly for later use;

[0031] (2) Select and weigh refractory fiber cotton, add it to the mixed material in step (1), stir evenly, and seal the package;

[0032] (3) When using, dry mix first, then add water while stirring, the amount of water is 70-80% of the total amount of materials, and stir until it can be spread.

Embodiment 2

[0034] A low-density refractory fiber smear for a gasification furnace, consisting of 35% refractory fiber cotton with a particle size of 20-0mm, 15% hollow spheres, 32% bonded clay with a diameter of 0.074-0mm, and high-alumina bauxite powder with a particle size of 0.074-0mm4 %, 0.088~0mm high alumina cement 10%, CMC4% and NNO0.5%.

[0035] The low-density refractory fiber smear is used for the gasification furnace, and the production process is the same as in Example 1.

Embodiment 3

[0037] A low-density refractory fiber smear for a gasification furnace, consisting of 50% refractory fiber cotton with a particle size of 20-0mm, 10% hollow spheres, 27% bonded clay with a diameter of 0.074-0mm, 8% high-alumina cement with a particle size of 0.088-0mm, Composed of HPMC5% and sodium tripolyphosphate 0.05%.

[0038] The low-density refractory fiber smear is used for the gasification furnace, and the production process is the same as in Example 1.

[0039] The smear mud prepared by the above method is smeared and molded in a standard mold of 160×40×40mm, and after drying at 110°C×24h, the bulk density and linear change rate are respectively reduced by 35%~45% compared with the products produced by the prior art. % and 40.0%~49.2%. The construction verification is carried out on the steel plate, and the results show that the product of the invention has good construction performance, and after drying, it is closely bonded to the steel plate and has strong cohesiv...

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Abstract

The invention discloses a low-density refractory fiber coating and a preparation method thereof, and relates to a refractory fiber coating. The low-density refractory fiber coating consists of the following components in percentage by weight: 23-50% of refractory fiber cotton, 10-20% of hollow ball, 27-36% of bonding clay, 0-6% of high alumina bauxite fine powder, 8-12% of high alumina cement and 3-5% of a bonding agent. The low-density refractory fiber coating is obtained through the steps of burdening, mixing, stirring and coating; on the basis that the heat insulation performance is good, the volume density of the coating is reduced, the volume stability of material is improved, and the purpose of improving the bonding effect on relatively thick heat-insulation layer coating is realized.

Description

【Technical field】 [0001] The invention relates to a refractory fiber smear, in particular to a low-density refractory fiber smear and a preparation method thereof. 【Background technique】 [0002] As we all know, heat storage loss of various thermal kiln masonry and surface heat dissipation loss of furnace body generally account for 24~45% of fuel consumption. Thermal materials, smearing materials or gunning materials produced with refractory fibers as aggregates are widely used in the heat insulation layer in contact with the furnace wall due to their lighter weight, lower thermal conductivity and convenient construction. Energy saving is about 20~30%. [0003] In some special parts of the kiln, such as the top of the gasifier, it is designed as a four-layer structure of chrome aluminum zirconium bricks, chrome corundum bricks, chrome corundum castables, and fiber smearing materials. 1. The thermal conductivity of chromium corundum castables is relatively high. In order to...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/66
CPCC04B28/06C04B35/66C04B2111/28C04B14/46C04B14/303C04B18/08C04B14/10C04B24/38C04B24/383C04B24/06C04B22/16
Inventor 张宇翠高耸杨付乾张涛李有奇姚晨臣杨参闫彬彬
Owner 洛阳利尔功能材料有限公司