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Light, thermal-insulating and early-strength type cement-based ground self-leveling material and preparation method thereof

An early-strength cement and early-strength technology, which is applied in the field of light-weight thermal insulation and early-strength cement-based ground self-leveling materials and their preparation, can solve the problem of affecting the construction process and the time when the project is put into use, and failing to realize the lightweight self-leveling mortar. , thermal insulation performance, jeopardizing the quality of self-leveling mortar, etc., to achieve the effect of shortening setting time, improving fluidity and workability, and reducing self-weight

Active Publication Date: 2016-07-20
WUHAN UNIV OF TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] (1) Low early strength
In order to ensure its fluidity, cement-based self-leveling mortar generally has a high water-cement ratio, and fine sand is used as aggregate at the same time, resulting in insufficient early strength of the mortar, which directly affects the construction process and the time when the project is put into use
[0005] (2) Insufficient thermal insulation performance
Self-leveling mortar is generally only 3-10mm, and the thermal insulation performance is generally poor
[0006] (3) The surface flatness of the mortar is not enough, and the anti-seepage performance is poor
Due to factors such as mortar formula and construction instability, coupled with the infiltration of ground moisture, surface sanding, peeling, hollowing and other phenomena are prone to occur, which not only affects the appearance, but also directly endangers the quality of self-leveling mortar
[0007] (4) After the mortar is hardened, it is easy to shrink and cause surface cracking
Chinese invention patent ZL20121017929.3 discloses "A Self-Leveling Mortar Mixed with Low-Temperature Rice Husk Ash". early strength, but did not achieve the light weight and thermal insulation performance of self-leveling mortar

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0032] A light heat-preserving and early-strength cement-based self-leveling material, the parts by weight of each component are as follows: 40 parts of 42.5 ordinary Portland cement, 8 parts of 42.5 rapid hardening sulfoaluminate cement, 32 parts of shale sintered pottery sand, A mixture of 8.5 parts of S95 slag powder and 5 parts of Class I fly ash, 5 parts of calcium sulfate whiskers, 1 part of vinyl acetate and ethylene copolymerized redispersible latex powder, 0.2 parts of polycarboxylate ether, 0.2 parts of lithium hydroxide, 0.1 part of modified polysiloxane defoamer.

[0033] Take the above-mentioned raw materials except shale sintered pottery sand, add pre-wetted shale sintered pottery sand after thorough mixing, add water according to the ratio of water to material 0.4 and fully stir to obtain light heat preservation early strength cement base Surface self-leveling material slurry. The basic properties of the self-leveling material slurry of light heat preservation ...

Embodiment 2

[0035] A light heat-preserving and early-strength cement-based self-leveling material, the parts by weight of each component are as follows: 40 parts of 42.5 ordinary Portland cement, 5 parts of 42.5 rapid hardening sulfoaluminate cement, 35 parts of shale sintered pottery sand, A mixture of 10 parts of S95 slag powder and 5 parts of Class I fly ash, 3.5 parts of calcium sulfate whiskers, 0.8 parts of vinyl acetate and ethylene copolymerized redispersible latex powder, 0.3 parts of polycarboxylate ether, 0.2 parts of lithium hydroxide, Modified polysiloxane defoamer 0.1 part, hydroxypropyl methylcellulose ether 0.1 part.

[0036] Take the above-mentioned raw materials except shale sintered pottery sand, add pre-wetted shale sintered pottery sand after thorough mixing, add water according to the ratio of water to material 0.4 and fully stir to obtain light heat preservation early strength cement base Surface self-leveling material slurry. The basic properties of the self-level...

Embodiment 3

[0038] A light heat-preserving early-strength cement-based self-leveling material, the parts by weight of each component are as follows: 45 parts of 42.5 ordinary Portland cement, 5 parts of 42.5 rapid hardening sulfoaluminate cement, 40 parts of shale sintered pottery sand, A mixture of 3 parts of S95 slag powder and 2 parts of Class I fly ash, 3 parts of calcium sulfate whiskers, 1 part of vinyl acetate and ethylene copolymerized redispersible latex powder, 0.3 parts of polycarboxylate ether, 0.2 parts of lithium hydroxide, 0.3 part of modified polysiloxane defoamer, 0.2 part of hydroxypropyl methylcellulose ether.

[0039] Take the above-mentioned raw materials except shale sintered pottery sand, add pre-wetted shale sintered pottery sand after thorough mixing, add water according to the ratio of water to material 0.42 and fully stir to obtain light heat preservation early strength cement base Surface self-leveling material slurry. The basic properties of the self-leveling...

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Abstract

The invention relates to a light, thermal-insulating and early-strength type cement-based ground self-leveling material and a preparation method thereof. The material comprises the following components in parts by weight: 40-50 parts of ordinary Portland cement, 5-10 parts of rapid-hardening early-strength cement, 5-15 parts of mineral admixtures, 30-40 parts of lightweight aggregate, 1-5 parts of a toughening agent,0.4-1 part of redispersible latex powder, 0.1-0.3 parts of a water reducing agent, 0.1-0.2 parts of an excitant, 0.1-0.3 parts of a defoaming agent and 0-0.2 parts of a water-retaining agent. The material has the beneficial effects as follows: the construction process is simple, the mobility is good, the early strength is high, no contraction appears in the later period, and cracking is avoided, so that the material has better social benefits and economic benefits, and can be widely applied to projects of ground leveling and broken-ground remolding in new houses.

Description

technical field [0001] The invention belongs to the technical field of building materials, and in particular relates to a light heat-preservation early-strength cement-based ground self-leveling material and a preparation method thereof. Background technique [0002] Self-leveling material is a new type of ground material that uses inorganic or organic gelling materials as the base material and is modified by adding suitable admixtures for leveling the ground. The ground self-leveling material is mixed into a slurry and then poured on the floor. It will automatically level under the action of its own weight, which can overcome the common quality problem that the flatness of the ordinary cement mortar floor is difficult to control. Cement-based self-leveling mortar has become an ideal building material for modern building ground construction due to its good fluidity and stability, high early strength, fast construction speed, and low labor intensity. [0003] Compared with d...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/06C04B18/02C04B111/40
CPCC04B18/027C04B28/06C04B2111/00586C04B2111/40C04B2201/20C04B2201/32C04B2201/50C04B7/02C04B18/067C04B18/08C04B14/383C04B24/2623C04B24/32C04B22/10C04B22/062C04B24/42C04B24/383
Inventor 刘沐宇郭炎飞孟倩玥马保国苏英金子豪蹇守卫郅真真
Owner WUHAN UNIV OF TECH
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