Method for etching surface crack defect of sample

A technology for surface cracks and defects, applied in the preparation of test samples, etc., can solve the problems of inability to observe the original appearance of the tissue, rust around the crack, rust on the observation surface, etc. the effect of the possibility of

Inactive Publication Date: 2016-10-12
NANJING IRON & STEEL CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, for cracked samples, because there are gaps of different depths on the surface, when the sample is taken out from the etchant and rinsed and dried, a part of the chemical reagent and water still remain in the cracks, and as time goes on , the residue will continue to seep out, causing the observation surface near the crack to rust and the original appearance of the structure cannot be observed; it can be seen that the level of metallographic sample preparation of the cracked sample determines the failure to a large extent. The degree to which the analysis conclusion is correct
[0004] Considering the defects of the existing crack corrosion method, people have made improvements in many aspects, such as changing the sample taken from the etchant from the traditional cold water rinse to hot water rinse, and shortening the crack as much as possible in the laboratory. Corrosion time of the sample, finding and improving the best drying angle of the sample, etc., but still not well solved the key problems such as residue leakage near the crack and rust around the crack

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] This embodiment provides a method for corroding crack defects on the surface of the sample. The steel type is alloy structural steel 4137MA. The method includes the following steps:

[0029] (1) The cracked sample was polished by electrolytic polishing with a voltage of 50v. The polishing time was 65s. The polished cracked sample was immersed in an etchant. The etchant was 2% nitric acid alcohol solution. Stay in the etchant for 20s;

[0030] (2) Move the sample slightly during the etching process of the cracked sample, and the test etchant flows slowly on the grinding surface to promote the overflow of air bubbles, and take it out after observing that the grinding surface turns gray and dark;

[0031] (3) After taking out the sample, immerse it in absolute ethanol and move the observation surface slightly. It can be immersed in absolute ethanol several times for cleaning to clean away the stolen goods and sundries near the crack;

[0032] (4) Take it out after cleanin...

Embodiment 2

[0034] This embodiment provides a method for corroding crack defects on the surface of the sample. The steel type is alloy structural steel 4137MA. The method includes the following steps:

[0035] (1) The cracked sample was polished by electrolytic polishing with a voltage of 60v. The polishing time was 75s. The polished cracked sample was immersed in an etchant. The etchant was 5% nitric acid alcohol solution. Stay in the etchant for 120s;

[0036] (2) Move the sample slightly during the etching process of the cracked sample, and the test etchant flows slowly on the grinding surface to promote the overflow of air bubbles, and take it out after observing that the grinding surface turns gray and dark;

[0037] (3) After taking out the sample, immerse it in absolute ethanol and move the observation surface slightly. It can be immersed in absolute ethanol several times for cleaning to clean away the stolen goods and sundries near the crack;

[0038] (4) Take it out after cleani...

Embodiment 3

[0040] This embodiment provides a method for corroding crack defects on the surface of the sample. The steel type is alloy structural steel 4137MA. The method includes the following steps:

[0041] (1) The cracked sample was polished by electropolishing with a voltage of 55v. The polishing time was 70s. The polished cracked sample was immersed in an etchant. The etchant was 4% nitric acid alcohol solution. Stay in the etchant for 80s;

[0042] (2) Move the sample slightly during the etching process of the cracked sample, and the test etchant flows slowly on the grinding surface to promote the overflow of air bubbles, and take it out after observing that the grinding surface turns gray and dark;

[0043] (3) After taking out the sample, immerse it in absolute ethanol and move the observation surface slightly. It can be immersed in absolute ethanol several times for cleaning to clean away the stolen goods and sundries near the crack;

[0044] (4) Take it out after cleaning, and...

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PUM

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Abstract

The invention provides a method for etching a surface crack defect of a sample. The method comprises the following steps: (I) conducting electrolytic polishing with the voltage of 50 to 60v on the cracked sample for 65 to 75s, and socking the polished cracked sample in an etchant for 20 to 120s, wherein the etchant is a 2 to 5% nitric alcohol solution; (II) slightly moving the sample in the etching process to ensure that the etchant flows slowly on the ground surface of the sample to promote overflow of bubbles, and taking out the sample after the ground surface turns dark; (III) soaking the sample into anhydrous ethanol, and moving an observation surface slightly, wherein the step (III) can be carried out repeatedly for cleaning till foul and impurities near cracks are removed; (IV) after cleaning, taking out the sample, and finally, carefully wiping the etched surface with medical absorbent cotton. The method provided by the invention has the advantages that the accuracy and the reliability of a test result are greatly improved; the operation is simple; the time consumption is low; the method is one of effective methods for re-test of samples with crack defects.

Description

technical field [0001] The invention relates to a metallographic corrosion method, in particular to a method for corroding crack defects on the surface of a sample. Background technique [0002] Metallographic analysis is one of the important means of testing and analyzing materials. It aims to reveal the real structure of materials. In industrial production, metal components and mechanical parts will be damaged due to various reasons. These damages will follow the metal components and parts. The use of cracks that develop into microcracks or expand into macrocracks will eventually cause the parts to break and fail. Therefore, crack analysis is an important part of component failure analysis and inference. [0003] In metallographic experiments, samples for cracks are usually divided into two types, namely, polished state and corroded state. The purpose of further corroding the polished state sample is to observe its microstructure, so as to analyze the origin and direction ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): G01N1/32
CPCG01N1/32
Inventor 卞欣高兵赵亚娟李平和
Owner NANJING IRON & STEEL CO LTD
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