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Welding method for cathode of electrical vacuum device

A welding method and electric vacuum technology, applied in welding equipment, laser welding equipment, metal processing equipment, etc., can solve the problems of brittle cathode, difficulty, inability to pinch off, etc., achieve small cathode deformation, low welding stress, welding point light effect

Active Publication Date: 2017-01-04
成都凯赛尔科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The problem with mechanical clamping is that because the cathode is too small, it is difficult to clamp, not to pinch off, not to pinch crookedly
If it is not clamped, it will lead to no electricity. If the clamp is crooked, it will affect the subsequent assembly and performance of the cathode.
Spot welding can tightly weld the filament and the conductive connecting rod, and the power can be guaranteed, but the welding head must be pressed tightly during spot welding, and the filament is easily deformed or broken by force. It is difficult to align when welding the disc-shaped cathode, and the deformation is particularly obvious. Either due to incorrect parameter settings, resulting in false welding, or making the cathode brittle

Method used

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  • Welding method for cathode of electrical vacuum device

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Experimental program
Comparison scheme
Effect test

Embodiment 1

[0027] The welding method of the cathode of a kind of electric vacuum device of the present invention comprises the following steps:

[0028] Step 1, adjust the output voltage of the laser welding machine (not shown in the figure) to 55V, and adjust the pulse width to 6.9ms;

[0029] Step 2, adjusting the size of the spot of the laser welding machine to adapt to the diameter of the welding wire 4 used for welding;

[0030] Step 3, feed the welding shielding gas, and adjust the pressure of the welding shielding gas;

[0031] Step 4, the cathode 5 is assembled on the mold with the conductive connecting rod 6 according to the drawings;

[0032] Step 5, place the cathode 5 assembled in step 4 under the focusing lens of the optical bench of the microscope 1, observe from the microscope, adjust the positions of the cathode 5 and the conductive connecting rod 6 so that they are at the focus of the microscope 1, and At the center of the cross, adjust the position of the lamp of the ...

Embodiment 2

[0037] The welding method of the cathode of a kind of electric vacuum device of the present invention comprises the following steps:

[0038] Step 1, adjust the output voltage of the laser welding machine to 60V, and adjust the pulse width to 7.1ms;

[0039] Step 2, adjusting the size of the spot of the laser welding machine to adapt to the diameter of the welding wire 4 used for welding;

[0040] Step 3, feed the welding shielding gas, and adjust the pressure of the welding shielding gas;

[0041] Step 4, assembling the cathode with the conductive connecting rod on the mold according to the drawings;

[0042] Step 5, place the cathode assembled in step 4 under the focusing lens of the optical bench of the microscope, observe from the microscope, and adjust the position of the cathode and the conductive connecting rod so that they are at the focus of the microscope and at the center of the cross position, and then adjust the position of the lamp of the laser welding machine ...

Embodiment 3

[0047] The welding method of the cathode of a kind of electric vacuum device of the present invention comprises the following steps:

[0048] Step 1, adjust the output voltage of the laser welding machine to 65V, and adjust the pulse width to 7.4ms;

[0049] Step 2, adjusting the size of the spot of the laser welding machine to adapt to the diameter of the welding wire 4 used for welding;

[0050] Step 3, feed the welding shielding gas, and adjust the pressure of the welding shielding gas;

[0051] Step 4, assembling the cathode with the conductive connecting rod on the mold according to the drawings;

[0052] Step 5, place the cathode assembled in step 4 under the focusing lens of the optical bench of the microscope, observe from the microscope, and adjust the position of the cathode and the conductive connecting rod so that they are at the focus of the microscope and at the center of the cross position, and then adjust the position of the lamp of the laser welding machine ...

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Abstract

The invention discloses a welding method for the cathode of an electrical vacuum device. The welding method comprises the following steps that the output voltage of a laser welding machine is regulated to 55-65 V, and the pulse width of the laser welding machine is regulated to 6.9-7.4 ms; the size of light spots of the laser welding machine is adjusted; welding shielding gas is led into the laser welding machine; the cathode and a conductive connecting rod are assembled on a mold according to drawing requirements; the assembled cathode is placed below an optical bench focus lens of a microscope, the cathode and a supporting rod are made to be located on the focal point of the microscope and in the center of a cross by adjusting the positions of the cathode and the supporting rod, and then the positions of a lamp and a nozzle of the laser welding machine are adjusted, so that the lamp and the nozzle of the laser welding machine are made to aim at a point to be welded; a welding wire is added, laser light of the laser welding machine is made to aim at the welding wire, and then welding is conducted; after welding is completed, the welding wire is wound slowly, so that the residual portion of the welding wire is separated; and the welded cathode is flatly placed below the microscope for checking of a welding spot. By the adoption of the welding method for the cathode of the electrical vacuum device, the welding stress is small, deformation of the cathode is small, the conductivity is good, and pseudo welding is avoided.

Description

technical field [0001] The invention relates to a welding technology of an electric vacuum device, in particular to a welding method of a cathode of an electric vacuum device. Background technique [0002] The filament is the core component of an electric vacuum device, and must have long life, high voltage resistance, strong stability, and high reliability. The electron emission efficiency of pure tungsten filament is low, but its high melting point, low vapor pressure, high mechanical strength and stable electron emission make pure tungsten filament still widely used. [0003] The cathode of the electric vacuum device is welded on the conductive connecting rod, and the cathode is energized on the conductive connecting rod to light up the cathode. The cathode is a very small and precise part. [0004] The existing mature technology is connected by mechanical clamping or spot welding. The problem with mechanical clamping is that because the cathode is too small, it is diff...

Claims

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Application Information

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IPC IPC(8): B23K26/14B23K26/60
CPCB23K26/14B23K26/60
Inventor 刘斌张晓梅曾春辉陈帅冯家豪
Owner 成都凯赛尔科技有限公司