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Environment-friendly vent cap for high-speed gearbox

A technology for gear boxes and vent caps, applied in gear lubrication/cooling, belts/chains/gears, coatings, etc., can solve environmental pollution and other problems, achieve the effects of reducing environmental pollution, improving separation effect, and environmental protection.

Active Publication Date: 2017-01-04
南京创贝高速传动机械有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] The traditional high-speed gearbox vent cap directly discharges high-temperature oil and gas into the atmosphere through the vent pipe. Due to the high temperature in the box, the oil and gas discharged into the atmosphere will condense and form oil droplets, which has caused great pollution to the environment.

Method used

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  • Environment-friendly vent cap for high-speed gearbox

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0054] The high-speed gearbox of the present embodiment uses the environment-friendly ventilation cap, as figure 1 As shown, it includes a ventilation cover 1, a ventilation pipe 8 and a base 12, the ventilation cover 1 is fixedly connected to the upper end of the ventilation pipe 8, and the base 12 is fixedly connected to the lower end of the ventilation pipe 8.

[0055] The high-speed gear box of the present embodiment uses the cover body 1a of the vent cover 1 upper end of the environmental protection vent cap to be made hemispherical and the interior is shaped on cavity 4, and the lower end of vent cover 1 is shaped on vent cover connecting portion 1b, and vent cover connecting portion 1b It is connected with the upper end of the ventilation pipe 8 by bolts, and the lower edge of the cover body 1a of the ventilation hood 1 is provided with an exhaust port, and a copper foam filter 5 is arranged at the exhaust port, and an oil collector 13 is arranged under the exhaust port ...

Embodiment 2

[0077] The environment-friendly breather cap for the high-speed gear box of the present embodiment is basically the same as that of the first embodiment, except that the mass percent of each component in the raw material of the oil baffle is: tungsten carbide: 1.31%, montmorillonite: 1.14%; kaolin : 2.75%; AlN: 1.23%, wollastonite: 1.55%, diopside: 1.12%, antioxidant RD: 0.65%, magnesium oxide: 1.34%, copper oxide: 0.62%, iron oxide: 0.43%, Fe: 0.46%, iron hydroxide: 0.14%, Al: 1.78%, Zn: 1.32%, Mn: 0.66%, Cr: 0.07%, Ni: 0.73%, Cu: 0.57%, Mo: 0.08%, Ti: 1.44%, Pd: 0.13%, Pt: 0.18%, W: 0.42%, Nd: 0.05%, Ce: 0.17%, Eu: 0.22%, Lu: 0.16%, Au: 0.27%, Ag: 0.58%, Ga: 0.06%, Sn: 1.34%, Zr: 0.09%, Re: 0.03%, and the balance is clay.

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Abstract

The invention relates to an environment-friendly vent cap for a high-speed gearbox. The environment-friendly vent cap comprises a vent hood, a vent pipe and a base, the vent hood and the upper end of the vent pipe are fixedly connected, and the base and the lower end of the vent pipe are fixedly connected; a cavity is formed in a hood body at the upper end of the vent hood, a vent hood connection portion is formed at the lower end of the vent hood, the vent hood is provided with an exhaust port, and a foam copper filter screen is arranged at the exhaust port; a gas and oil separator is arranged at the upper end in the vent pipe, oil baffle plates are arranged at the lower end in the vent pipe, and a first oil return pipeline is arranged in the vent pipe; a second oil return pipeline is arranged in the base and communicated with the first oil return pipeline, and the vent pipe is wrapped by a clamp jacket communicated with a circulating water pump. According to the environment-friendly vent cap for the high-speed gearbox, by means of multiple cooperation of the foam copper filter screen, the gas and oil separator and the oil baffle plates, oil gas in high-temperature gas exhausted from the high-speed gearbox can be effectively intercepted, the oil gas in exhausted gas is greatly reduced, environment pollution is reduced, and the environmental protection effect is significant.

Description

technical field [0001] The invention relates to an environment-friendly ventilation cap for a high-speed gear box, belonging to the technical field of auto parts. Background technique [0002] Under the condition of high-speed operation, the internal temperature of the gearbox will gradually rise, the gas will continue to expand, and the pressure will continue to increase. In order to allow the thermally expanded air to be discharged freely, to maintain the pressure balance inside and outside the box, so as not to cause the lubricating oil to separate along the box To prevent leakage from other gaps such as surface or shaft seals, and to enhance the sealing effect of the box, it is necessary to install a breather cap on the gearbox. The function of the breather cap is to connect the air in the gear box with the atmosphere outside the box, so as to ensure that the pressure in the box is balanced with the atmospheric pressure. [0003] The traditional high-speed gearbox vent ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): F16H57/027F16H57/04C22C29/00C22C1/10C23C4/06C23C4/08C23C4/131C23C4/18
CPCC22C1/10C22C29/00C23C4/06C23C4/08C23C4/18F16H57/027F16H57/0423F16H57/045
Inventor 陆树根
Owner 南京创贝高速传动机械有限公司
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