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Filtering material for high-temperature smoke and dust and preparation method thereof

A filter material, high temperature smoke technology, applied in the direction of filtration separation, membrane filter, separation method, etc., can solve the problems of low filtration resistance, difficult processing, high temperature resistance, etc., achieve high-precision filtration, reduce energy consumption and raw material costs , reduce the effect of damage

Active Publication Date: 2017-02-22
榆林天盛缘玻璃纤维科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are many types of glass fiber filter materials, ordinary glass fiber is brittle, which leads to poor flexibility and spinnability of pure glass fiber needle-punched filter materials, and difficult processing
Application No. 201120458469.1 discloses a glass fiber-coated filter material, which is to improve the surface smoothness of the filter material by impregnating the glass fiber needle felt with PTFE emulsion and then covering it with a microporous polytetrafluoroethylene film. , water vapor repellency, chemical stability and strength, and folding resistance, but failed to effectively remove fine particles such as PM2.5 in high-temperature dust. 1200-1800Pa), high frequency of backwashing, high cost of raw materials and high operating cost
The ultrafine fiber filter material used for normal temperature filtration, such as: spunbonded ultrafine fiber, melt blown ultrafine fiber, sea island ultrafine fiber, etc., can effectively filter PM2.5, and has low filtration resistance, but it is not resistant to high temperature and It is not easy to clean the dust after holding the dust, so it cannot be applied to high-temperature dust filtration
In addition, most of the current filter bag sutures are stitched with thread, and some studies have shown that it has a certain impact on the filtration performance of the filter bag.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Filtering material for high-temperature smoke and dust and preparation method thereof
  • Filtering material for high-temperature smoke and dust and preparation method thereof
  • Filtering material for high-temperature smoke and dust and preparation method thereof

Examples

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preparation example Construction

[0022] The present invention simultaneously provides a method for preparing a filter material for high-temperature smoke dust, which is characterized in that it comprises the following steps:

[0023] (1) Preparation of high-temperature-resistant fiber nonwoven fabric 1: Open and card high-temperature-resistant organic fibers to form a single-layer fiber web, and the single-layer fiber web is cross-laid or folded to form a multi-layer fiber with a certain thickness The net is preliminarily reinforced by a pre-acupuncture machine to obtain a high temperature resistant fiber nonwoven fabric 1;

[0024] (2) Preparation of high temperature resistant fiber woven fabric 3; high temperature resistant fiber woven fabric 3 is obtained through spinning and plain weaving process of high temperature resistant fiber;

[0025] (3) Preparation of ultra-fine glass fiber non-woven fabric 2: the ultra-fine glass fiber is directly formed into a web by melt spinning or short fiber wet-laid proces...

Embodiment 1

[0028] The filter material is a multi-layer symmetrical composite structure, that is, the superfine glass fiber nonwoven fabric 2 is used as the core filter layer, and the composite of high temperature resistant fiber nonwoven fabric 1 and high temperature resistant fiber woven fabric 3 is used as the upper and lower cladding layers. The high-temperature-resistant organic fiber used is polyphenylene sulfide fiber (PPS). First, it is opened and carded to form a single-layer fiber web. The single-layer fiber web is cross-laid or folded to form a multi-layer fiber web of a certain thickness. , the high temperature resistant fiber nonwoven fabric 1 was obtained by preliminary reinforcement with a pre-acupuncture machine. The high-temperature-resistant fiber is polyphenylene sulfide fiber (PPS), and the high-temperature-resistant fiber woven fabric 3 is obtained through spinning and plain weaving processes, and is combined with the high-temperature-resistant fiber non-woven fabric 1...

Embodiment 2

[0034] The filter material is a multi-layer symmetrical composite structure, that is, the superfine glass fiber nonwoven fabric 2 is used as the core filter layer, and the composite of high temperature resistant fiber nonwoven fabric 1 and high temperature resistant fiber woven fabric 3 is used as the upper and lower cladding layers. The high-temperature-resistant organic fiber used is polyimide fiber. First, it is opened and carded to form a single-layer fiber web. The single-layer fiber web is cross-laid or folded to form a multi-layer fiber web with a certain thickness. The high temperature resistant fiber nonwoven fabric 1 is obtained by preliminary reinforcement of the needle loom. The high-temperature-resistant fiber is basalt fiber, and the high-temperature-resistant fiber woven fabric 3 is obtained through spinning and plain weaving processes, and is combined with the high-temperature-resistant fiber non-woven fabric 1 through main needle punching, and the composite is ...

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Abstract

The invention discloses a filtering material for high-temperature smoke and dust and a preparation method thereof. The filtering material is composed of five layers of symmetric composite structures and comprises high-temperature-resistant fiber nonwoven cloth on the outermost layers, high-temperature-resistant fiber woven cloth on the layers close to the outermost layers and superfine glass fiber nonwoven cloth on the middle layer. The preparation method includes: using the superfine glass fiber nonwoven cloth as a core filtering layer and composites of the high-temperature-resistant nonwoven cloth and the high-temperature-resistant woven cloth as upper and lower coating layers of the superfine glass fiber nonwoven cloth; reinforcing through ultrasonic binding or stitching with high-temperature-resistant stitching lines to prepare the filtering material. The filtering material can realize long-acting, low-resistance and high-accuracy filtering, so that energy consumption and raw material cost during use are lowered greatly.

Description

technical field [0001] The invention relates to a non-woven composite filter material, in particular to a filter material for high-temperature smoke and dust and a preparation method thereof. Background technique [0002] In response to the current severe air pollution situation, the state actively promotes air pollution control and has repeatedly raised the emission standards of smoke (powder) and dust in key industries. Although these measures have played a certain role in promoting the prevention and control of air pollution in my country, they have failed to fundamentally solve the problem of excessive PM2.5 concentrations. The reason is that PM2.5 particles are one of the main components of smog and the most difficult to remove. At present, the high-temperature-resistant smoke and dust filter bag filter widely used in the steel, electric power, cement and waste incineration industries in China generally has a filtration efficiency of more than 99.9% for removing PM10 p...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B01D39/14B01D46/00B32B27/02B32B27/12B32B17/02B32B17/12B32B27/28B32B27/34B32B9/04B32B5/06B32B7/08B32B37/02B32B37/00
CPCB01D39/14B01D46/00B01D2239/10B32B5/022B32B5/024B32B5/06B32B5/26B32B7/08B32B37/00B32B37/02B32B2250/20B32B2250/40B32B2262/02B32B2262/10B32B2262/101B32B2307/306
Inventor 钱晓明钱幺邓辉刘永胜
Owner 榆林天盛缘玻璃纤维科技有限公司
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