Electroslag remelting solid slag arc striking agent and arcing method thereof

A technology of electroslag remelting and arc ignition agent, which is applied in the field of electroslag remelting, can solve the problems of impacting the bottom tank copper plate, quality arc ignition agent is fragile, easy to pollute the environment, etc., and achieve resource saving, no secondary pollution, The effect of eliminating environmental pollution

Active Publication Date: 2017-04-26
HEBEI IRON AND STEEL
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

There are two methods of electroslag ignition: solid slag ignition and liquid slag ignition. The solid slag arc ignition agent generally uses CaF 2 +TiO 2 quality pre-frit, which consists of CaF 2 Powder and TiO 2 After the powder is smelted at high temperature, it is cooled and broken into small pieces, and the production cost is as high as 10 yuan / kg. At the same time, it is easy to pollute the environment during smelting and crushing
[0003] TiO 2 The high-quality arc ignition agent itself is fragile and cannot be touched by the consumable electrode when the furnace is installed, and can only be used in the fixed furnace head type electroslag furnace
TiO 2 It is also an unstable oxide, which is easy to cause Ti increase in steel ingots, so this arc ignition agent can only smelt steel types with high titanium content.
Patent application 201610020094.8 discloses an electroslag remelting arc-igniting agent and an arc-igniting method, but the arc-igniting agent needs to be specially made, has high requirements, and the process is complicated
[0004] In addition, in the current electroslag remelting arcing, the manual mode is basically adopted, the arcing voltage generally reaches 40-55V, and the current control is 0-5000A, which is easy to extinguish the arc and impact the copper plate of the bottom water tank, and the current fluctuates greatly

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0020] Embodiment 1: The electroslag remelting solid slag arc starting agent and its arc starting method adopt the following specific processes.

[0021] The equipment adopts 500kg protective atmosphere electroslag furnace, the crystallizer specification is φ300*1300mm, the consumable electrode specification is φ210*1800mm, and the material is superalloy Inconel718.

[0022] The proportion of arc ignition agent is: 94.5wt% iron filings, single particle weight ≤0.8g; 5wt% pre-melted slag, particle size ≤0.6mm; 0.5wt% aluminum particles, single particle weight ≤0.6g; arc ignition agent weight 1kg , height 20mm.

[0023] Before arcing, lower the self-slag electrode to a distance of 20mm to 30mm from the arcing agent; arcing process parameters: voltage 20V, current 3000A; after arcing 8s, add slag material into the electroslag furnace.

[0024] Table 1 shows the composition of the Inconel718 parent material and the composition of the smelted finished product in this embodiment. ...

Embodiment 2

[0028] Embodiment 2: The electroslag remelting solid slag arc ignition agent and its arc starting method adopt the following specific processes.

[0029] The equipment adopts 1t protective atmosphere electroslag furnace, the crystallizer specification is φ400*1300mm, the consumable electrode specification is φ280*1800mm, and the material is H13.

[0030] The arc ignition agent proportion is: 96.6wt% iron filings, single particle weight ≤ 1g; 3wt% pre-melted slag, particle size ≤ 1mm; 0.4wt% aluminum particles, unit weight ≤ 1g; arc ignition agent weight 1.5kg, height 25mm .

[0031] Before arcing, lower the self-slag electrode to a distance of 30mm to 40mm from the arcing agent; arcing process parameters: voltage 30V, current 3500A; 10s after arcing, add slag material into the electroslag furnace.

[0032] Table 2 shows the composition of the H13 parent material and the composition of the smelted finished product in this example.

[0033] Table 2: H13 composition requirement...

Embodiment 3

[0036] Embodiment 3: The electroslag remelting solid slag arc starting agent and its arc starting method adopt the following specific process.

[0037] The equipment adopts a 50kg protective atmosphere electroslag furnace, the crystallizer specification is φ130*800mm, the consumable electrode specification is φ80*1200mm, and the steel type is 26NiCrMoV14-5.

[0038] The proportion of arc ignition agent is: 95.7wt% iron filings, single particle weight ≤0.6g; 4wt% pre-melted slag, particle size ≤0.9mm; 0.3wt% aluminum particles, single particle weight ≤0.5g; arc ignition agent weight is 100g , height 15mm.

[0039] Before arcing, lower the self-slag electrode to a distance of 15mm to 20mm from the arcing agent; arcing process parameters: voltage 25V, current 2000A; 5s after arcing, add slag material into the electroslag furnace.

[0040] Table 3 is the 26NiCrMoV14-5 base material and product composition of this embodiment.

[0041] Table 3: 26NiCrMoV14-5 base metal and product...

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Abstract

The invention discloses an electroslag remelting solid slag arc striking agent and an arcing method thereof. The electroslag remelting solid slag arc striking agent consists of the following components in percentages by mass: 3-5% of pre-melted slag, 0.3-0.5% of aluminum particles and the balance of scrap iron. The scrap iron is used as the main raw material of the solid slag arc striking agent, the scrap iron which is machining waste is recycled, the cost is low, secondary pollution does not exist, and the waste is reused; and moreover, resources are saved, the cost is greatly saved, and possibility of environmental pollution is eliminated. The method has the characteristics of simplicity in operation, stable process, high success rate and the like.

Description

technical field [0001] The invention belongs to the technical field of electroslag remelting, in particular to an electroslag remelting solid slag arc starting agent and an arc starting method thereof. Background technique [0002] Electroslag remelting is a metallurgical method in which steel or alloys smelted by general smelting methods are re-refined in a water-cooled crystallizer. There are two methods of electroslag ignition: solid slag ignition and liquid slag ignition. The solid slag arc ignition agent generally uses CaF 2 +TiO 2 quality pre-frit, which consists of CaF 2 Powder and TiO 2 After the powder is smelted at high temperature, it is cooled and broken into small pieces, and the production cost is as high as 10 yuan / kg. At the same time, it is easy to pollute the environment during smelting and crushing. [0003] TiO 2 The high-quality arc ignition agent itself is fragile and cannot be touched by the consumable electrode when the furnace is installed, and ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22B9/18
CPCC22B9/18
Inventor 张福利翟永臻李双江李博斌高宇李瑞杰李程窦磊张晓峰王卓
Owner HEBEI IRON AND STEEL
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