Electroslag remelting solid slag arc striking agent and arcing method thereof
A technology of electroslag remelting and arc ignition agent, which is applied in the field of electroslag remelting, can solve the problems of impacting the bottom tank copper plate, quality arc ignition agent is fragile, easy to pollute the environment, etc., and achieve resource saving, no secondary pollution, The effect of eliminating environmental pollution
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Embodiment 1
[0020] Embodiment 1: The electroslag remelting solid slag arc starting agent and its arc starting method adopt the following specific processes.
[0021] The equipment adopts 500kg protective atmosphere electroslag furnace, the crystallizer specification is φ300*1300mm, the consumable electrode specification is φ210*1800mm, and the material is superalloy Inconel718.
[0022] The proportion of arc ignition agent is: 94.5wt% iron filings, single particle weight ≤0.8g; 5wt% pre-melted slag, particle size ≤0.6mm; 0.5wt% aluminum particles, single particle weight ≤0.6g; arc ignition agent weight 1kg , height 20mm.
[0023] Before arcing, lower the self-slag electrode to a distance of 20mm to 30mm from the arcing agent; arcing process parameters: voltage 20V, current 3000A; after arcing 8s, add slag material into the electroslag furnace.
[0024] Table 1 shows the composition of the Inconel718 parent material and the composition of the smelted finished product in this embodiment. ...
Embodiment 2
[0028] Embodiment 2: The electroslag remelting solid slag arc ignition agent and its arc starting method adopt the following specific processes.
[0029] The equipment adopts 1t protective atmosphere electroslag furnace, the crystallizer specification is φ400*1300mm, the consumable electrode specification is φ280*1800mm, and the material is H13.
[0030] The arc ignition agent proportion is: 96.6wt% iron filings, single particle weight ≤ 1g; 3wt% pre-melted slag, particle size ≤ 1mm; 0.4wt% aluminum particles, unit weight ≤ 1g; arc ignition agent weight 1.5kg, height 25mm .
[0031] Before arcing, lower the self-slag electrode to a distance of 30mm to 40mm from the arcing agent; arcing process parameters: voltage 30V, current 3500A; 10s after arcing, add slag material into the electroslag furnace.
[0032] Table 2 shows the composition of the H13 parent material and the composition of the smelted finished product in this example.
[0033] Table 2: H13 composition requirement...
Embodiment 3
[0036] Embodiment 3: The electroslag remelting solid slag arc starting agent and its arc starting method adopt the following specific process.
[0037] The equipment adopts a 50kg protective atmosphere electroslag furnace, the crystallizer specification is φ130*800mm, the consumable electrode specification is φ80*1200mm, and the steel type is 26NiCrMoV14-5.
[0038] The proportion of arc ignition agent is: 95.7wt% iron filings, single particle weight ≤0.6g; 4wt% pre-melted slag, particle size ≤0.9mm; 0.3wt% aluminum particles, single particle weight ≤0.5g; arc ignition agent weight is 100g , height 15mm.
[0039] Before arcing, lower the self-slag electrode to a distance of 15mm to 20mm from the arcing agent; arcing process parameters: voltage 25V, current 2000A; 5s after arcing, add slag material into the electroslag furnace.
[0040] Table 3 is the 26NiCrMoV14-5 base material and product composition of this embodiment.
[0041] Table 3: 26NiCrMoV14-5 base metal and product...
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