Method for preparing sulphoaluminate cement and co-producing sulfuric acid by virtue of segmented calcination of desulfurized gypsum

A technology of sulfoaluminate cement and desulfurization gypsum, applied in the direction of sulfur trioxide/sulfuric acid, etc., can solve the problems of high strength in the early stage, low utilization rate of desulfurization gypsum, and a large amount of limestone.

Active Publication Date: 2017-05-10
KINGENTA ECOLOGICAL ENG GRP +1
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Problems solved by technology

[0003] Chinese patent document CN103979810A discloses a method for comprehensively utilizing papermaking lime mud, bauxite and desulfurized gypsum to prepare sulphoaluminate cement clinker. This process uses papermaking lime mud, bauxite and desulfurized gypsum as raw materials. It is obtained by raising the temperature at 20-30°C / min to 1200-1300°C and keeping it warm for 1.5-2.5h; it is taken out and cooled to room temperature, and the clinker is ground to 400m2 / kg to obtain the desired product; The formula of acid salt raw meal is: papermaking lime mud 40wt%-50wt%, bauxite 35wt%-45wt%, and the rest is desulfurized gypsum. This method cleverly uses papermaking lime mud and desulfurized gypsum as the main raw materials. Sulphoaluminate cement can not only effectively utilize solid waste, but also reduce the cost of sulphoaluminate, but the amount of desulfurized gypsum used in the process only accounts for 5-25% of the raw material ratio, and the utilization rate of desulfurized gypsum is low , and calcining desulfurized gypsum in the invention will produce sulfur dioxide, which will cause environmental pollution if not handled properly
However, the amount of desulfurization gypsum in this method is only about 10%, and a large amount of limestone is still needed, and the sulfur dioxide contained in the tail gas obtained will cause environmental pollution if not handled properly
[0005] After searching, there is no report that fully utilizes desulfurized gypsum to prepare stable sulfoaluminate cement with fast hardening speed, high early strength and enhanced later strength.

Method used

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  • Method for preparing sulphoaluminate cement and co-producing sulfuric acid by virtue of segmented calcination of desulfurized gypsum
  • Method for preparing sulphoaluminate cement and co-producing sulfuric acid by virtue of segmented calcination of desulfurized gypsum

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preparation example Construction

[0011] a. Preparation of cement raw meal:

[0012] Dosing according to the following mass parts: 75-90 parts of desulfurized gypsum, 20-32 parts of bauxite, 1-3 parts of silica, 3-4 parts of anthracite; mix all components, grind and homogenize to get cement Raw material;

[0013] b. Preparation of cement clinker:

[0014] The cement raw meal prepared in step a is calcined in stages to obtain cement clinker, and the sulfur dioxide tail gas generated in the calcining process is collected and sent to a sulfuric acid preparation system to prepare sulfuric acid;

[0015] c. Preparation of sulphoaluminate cement:

[0016] The cement clinker obtained in step b is ground again to obtain sulphoaluminate cement.

[0017] Preferred of the present invention:

[0018] The fineness of the material after grinding in step a is 80-150 mesh;

[0019] Al in the bauxite 2 o 3 The mass fraction is 50-60%, further preferably 55%;

[0020] The desulfurized gypsum is hemihydrate desulfurized ...

specific Embodiment approach

[0050] In order to better understand the essence of the present invention, the content of the present invention will be further described below in conjunction with the examples, but it cannot be regarded as a limitation of the present invention.

[0051] The desulfurized gypsum in each example is hemihydrate desulfurized gypsum after airflow drying, and its main components are shown in Table 1. Bauxite is obtained from Guizhou, and its main components are shown in Table 2. The main components of silica are shown in Table 3.

[0052] Table 1: Main components and content of desulfurization gypsum

[0053] components CaO SO 3

Fe 2 o 3

Al 2 o 3

SiO 2

content% 31.82 44.21 0.38 0.89 0.78

[0054] Table 2: Main composition and content of bauxite

[0055] components CaO Fe 2 o 3

SiO 2

al 2 o 3

SO 3

content% 3.84 9.86 21.28 55.45 /

[0056] Table 3: Main components and content of...

Embodiment 1

[0059] Dosing according to the following mass parts: 75 parts of desulfurized gypsum, 32 parts of bauxite, 2 parts of silica, 3 parts of anthracite, mix each component, grind to a fineness of 80 mesh, and make 250* 100*50mm block to get cement raw meal; place the prepared block raw meal in a tunnel kiln for calcination, first raise the temperature to 900°C, and calcine at this temperature for 30 minutes, then raise the temperature to 1300°C, at this temperature Calcined for 20 minutes, cooled to obtain cement clinker, after calcined, the tail gas containing sulfur dioxide was sent to the sulfuric acid preparation system to prepare sulfuric acid; the calcined clinker was ground again to 350m 2 / Kg, the sulphoaluminate cement product can be obtained, and the mechanical properties of the obtained sulphoaluminate cement are shown in Table 4.

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Abstract

The invention relates to a method for preparing sulphoaluminate cement and co-producing sulfuric acid by virtue of segmented calcination of desulfurized gypsum. The method comprises the following steps: completely replacing limestone and natural gypsum with desulfurized gypsum, mixing bauxite, silica and anthracite with the gypsum to prepare blocks, and then carrying out segmented calcination to prepare the sulphoaluminate cement. According to the method, the utilization rate of the desulfurized gypsum can be greatly improved, and the high-concentration sulfur dioxide tail gas can be used for preparing sulfuric acid through absorption. The prepared sulphoaluminate cement clinker has high hardening speed, the early strength is high, the later strength is also improved stably, and the performance test shows that the mechanical strength of the sulphoaluminate cement prepared by the method conforms to the standard of the fast-hardening sulphoaluminate cement.

Description

technical field [0001] The invention relates to a method for preparing sulfoaluminate cement and co-producing sulfuric acid by segmental calcination of desulfurized gypsum, belonging to the technical field of cement preparation. Background technique [0002] With the modernization of engineering technology, the technical requirements for special cement are getting higher and higher. These include the special requirements for the speed of rapid setting and hardening and the hardness of each stage during the construction of special projects, such as the connection construction of cement pipelines, and the construction of foundation sites for large-scale equipment. However, although the application and the sales market are constantly expanding, they are limited due to the high cost of the product, making more users out of reach. On the other hand, my country's flue gas desulfurization technology is mainly wet desulfurization process. The consequence of this limestone-gypsum we...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B7/32C01B17/69
CPCC01B17/69C04B7/323
Inventor 李树坤陈宏坤宋国发刘阳
Owner KINGENTA ECOLOGICAL ENG GRP
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