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Biomedical porous Ti alloy and preparation method

A biomedical and titanium alloy technology, applied in the field of biomedical porous titanium alloy and its preparation, can solve the problems of single pore size, matrix metal pollution, safety hazards, etc., and achieve the effect of low inclusion content and low elastic modulus

Active Publication Date: 2017-05-31
SOUTHEAST UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The existing problems are: ①The elastic modulus (100-115GPa) of the two titanium alloys is much higher than that of human cortical bone (5-27GPa), which causes a "stress shielding" effect at the interface between the implant and the bone, and bone fractures will occur after long-term use. Mass absorption and osteoporosis lead to aseptic loosening of the implant and shorten the service life; ② TC4 contains V and Al elements that are harmful to the human body, and there are potential safety hazards in long-term use
The disadvantage of this method is that the pore size distribution is extremely uneven, and due to the presence of pore-forming agents, it will cause varying degrees of pollution to the matrix metal.
Other preparation methods for porous titanium alloys include powder sintering rapid prototyping using electron beams and lasers to obtain a periodic porous lattice structure, but the pore size is single and large (generally greater than 500 μm), and the preparation equipment is expensive. Higher preparation cost

Method used

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Examples

Experimental program
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Effect test

Embodiment 1

[0042] With high purity Ti, Nb, Zr, Mo, TiH 2 and ZrH 2 The powder is used as raw material to prepare the alloy, and the weight and particle size of each component are: Ti powder 54.353g, in which the weight of Ti powder with a particle size of 20μm and 50μm is equal; Nb powder 20.000g, with a particle size of 25μm; Zr powder 4.639g, with a particle size of 10μm; Mo powder 4.000g, particle size is 10μm; TiH 2 Powder 16.306g, particle size is 10μm; ZrH 2 Powder 1.392g, of which 10μm and 20μm ZrH 2 The weight of the powder is equal; the weight percentage of each alloy element is: Nb: 20wt%; Zr: 6wt%; Mo: 4wt%, and the balance is Ti. Put the powder into a vacuum ball mill tank, mix it in a three-dimensional motion mixer for 6 hours, and then cold press the powder into a cylindrical green body in a mold with a pressure of 200MPa; put the cylindrical green body into a vacuum sintering furnace , after the cold state is evacuated, it is filled with argon gas with a purity of 99.9...

Embodiment 2

[0044] With high purity Ti, Nb, Zr, Mo, TiH 2 and ZrH 2 The powder is used as the raw material to prepare the alloy. The weight and particle size of each component are: Ti powder 43.249g, in which the weight of Ti powder with a particle size of 20μm, 50μm and 70μm is equal; Nb powder 22.000g, in which the weight of Nb powder with a particle size of 25μm and 50μm Equal; Zr powder 5.372g, particle size 15μm; Mo powder 6.000g, of which 15μm and 25μm Mo powder weights are equal; TiH 2 Powder 21.625g, particle size is 20μm; ZrH 2 The powder is 2.686g, the particle size is 15 μm, and the weight percentage of each alloy element is: Nb: 22wt%; Zr: 8wt%; Mo: 6wt%, and the balance is Ti. Put the powder into a vacuum ball mill tank and mix it in a three-dimensional motion mixer for 6.5 hours, then cold press the powder into a cylindrical green body in a mold with a pressure of 180MPa; put the cylindrical green body into a vacuum sintering furnace In the cold state, after evacuating in...

Embodiment 3

[0046] With high purity Ti, Nb, Zr, Mo, TiH 2 and ZrH 2 The powder is used as raw material to prepare the alloy, and the weight and particle size of each component are: Ti powder 48.416g, in which the weight of Ti powder with a particle size of 50μm and 70μm is equal; Nb powder 21.000g, with a particle size of 50μm; Zr powder 5.031g, with a particle size of 25μm; Mo powder 5.000g, particle size is 25μm; TiH 2 Powder 19.366g, of which 15μm and 25μm TiH 2 Powder weight is equal; ZrH 2 The powder is 2.012g, the particle size is 25 μm, and the weight percent of each alloy element is: Nb: 21wt%; Zr: 7wt%; Mo: 5wt%, and the balance is Ti. Put the powder into a vacuum ball mill tank and mix it in a three-dimensional motion mixer for 8 hours, then cold press the powder into a cylindrical green body in a mold with a pressure of 150MPa; put the cylindrical green body into a vacuum sintering furnace , after the cold state is vacuumized, it is filled with argon with a purity of 99.999...

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Abstract

The invention relates to a biomedical porous Ti alloy and a preparation method. The biomedical porous Ti alloy comprises the following components in percentage by weight: 20-22wt% of Nb, 6-8wt% of Zr, 4-6wt% of Mo, and the balance of Ti; the porosity and mechanical property adjustment range of the biomedical porous Ti alloy is wide; when the porosity is relatively low, the low modulus of elasticity and the high strength property can be achieved; and accordingly, the biomedical porous Ti alloy is suitable for preparation of a medical implant. The preparation method comprises the following specific steps: uniformly mixing Ti powder, Nb powder, Zr powder, Mo powder, TiH2 powder, and ZrH2 powder at the ratio; carrying out cold pressing to obtain a green body; sintering the green body in a sintering furnace filled with argon gas; after the sintering is finished, opening a gas bleed valve to quickly reduce the pressure in the sintering furnace to 0.15-0.30 MPa, and then powering off the sintering furnace; meanwhile, filling the sintering furnace with argon gas, so as to cool the obtained sinter; and finally, carrying out solution treatment on the cooled sinter. The preparation method is low in preparation cost, and the TiH2 powder and the ZrH2 powder are adopted as not only foaming materials but also alloy materials.

Description

technical field [0001] The invention relates to a biomedical porous titanium alloy and a preparation method, belonging to the technical field of preparation of titanium alloy materials. Background technique [0002] Titanium and its alloys have good biocompatibility, excellent mechanical properties, and corrosion resistance in body fluid environments. They are ideal for repairing human hard tissues such as artificial joints (hip, knee, ankle, shoulder, elbow) and dental implants. Alternative preferred materials, currently widely used are pure titanium and Ti 6 al 4 V(TC4). The existing problems are: ①The elastic modulus (100-115GPa) of the two titanium alloys is much higher than that of human cortical bone (5-27GPa), which causes a "stress shielding" effect at the interface between the implant and the bone, and bone fractures will occur after long-term use. Mass absorption and osteoporosis lead to aseptic loosening of the implant and shorten the service life; ② TC4 contai...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C14/00C22C1/08B22F3/11B22F1/00
CPCB22F1/0003B22F3/1125C22C14/00
Inventor 陈锋余新泉张友法吁卫燕
Owner SOUTHEAST UNIV
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