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Online micro-processing method for yarn spooling

A micro-processing and yarn technology, applied in the field of online micro-processing of yarn winding, can solve the problems of changing the overall performance of the yarn, reducing hairiness, limited force, etc. film-forming effect

Active Publication Date: 2017-06-13
WUHAN TEXTILE UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Representative documents include: Patent No. ZL201310441643.5, the invention uses the method of passing the yarn through an air vortex tube, uses hot air to generate a rotating airflow in the same direction as the yarn, twists the yarn, and frees the free fiber Rubbing back on the yarn body reduces hairiness, but theoretically, the twisting of the yarn by airflow alone has limited force, and the free fibers can only be attached temporarily, and the yarn body is still easy to be exposed later; the patent number is ZL200710052991.8 , the invention adopts an untwisting and heating yarn hairiness reduction device installed on the yarn advancing channel, first untwisting the yarn, and re-twisting after heating. In principle, the fiber can be effectively re-twisted into the yarn body, but this device Located in front of the grooved drum, the yarn will still produce a lot of hairiness after being rubbed by the grooved drum
In addition, there is also online chemical finishing of the yarn during the winding process to reduce hairiness. The representative literature is: Patent No. ZL200510023420.2, which chemically finishes the yarn during the winding process. Completely soaked in the finishing agent, followed by rapid drying. This method not only makes the surface of the yarn smooth, but because the finishing agent completely penetrates into the yarn body, it may change the overall performance of the yarn. However, rapid soaking can be achieved on a high-speed winding machine. It is difficult to dry and dry, and it also requires additional energy consumption
In addition, there is also waxing on the yarn during the winding process to reduce hairiness and increase wear resistance. The representative literature is: Patent No. ZL201310665193.8, which is to polish a small amount of wax on the yarn through friction during the winding process. The surface of the yarn can enhance the wear resistance of the yarn in the subsequent process, but the limitation of rubbing the yarn with a solid wax block is that only one side of the yarn surface is covered with wax, which cannot improve the wear resistance of the yarn in an all-round way

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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  • Online micro-processing method for yarn spooling

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0015] The yarn is pure cotton 40 pounds, the slurry used is polyvinyl alcohol slurry with a solid content of 0.2%, the number average molecular weight is 60000, the addition rate is 1g / min, and the flexible processing module is a polyvinyl alcohol sponge module. The process flow is as follows:

[0016] After the yarn is unwound from bobbin 1 at a speed of 1200m / min, it passes through electronic yarn clearer 2 and air splicer 3, and then passes through yarn surface structure micro-processing device 4 filled with micro-processing slurry, and then passes through the groove drum. 6 is wound into bobbins. When the yarn passes through the yarn surface structure micro-processing device, a 1.5mm flexible processing module is embedded in the yarn surface structure micro-processing device. Attach and fix, and form a size film layer accounting for 1 / 8 of the yarn diameter after natural drying in the air.

Embodiment 2

[0018] The yarn is pure wool 80 pounds, the size used is polyacrylic acid size with a solid content of 2%, the number average molecular weight is 160,000, the addition rate is 0.4g / min, and the flexible processing module is a low-density polyether sponge module. Its technological process is as follows:

[0019] After the yarn is unwound from bobbin 1 at a speed of 800m / min, it passes through electronic yarn clearer 2 and air splicer 3, and then passes through yarn surface structure micro-processing device 4 filled with micro-processing slurry, and then passes through the groove drum. 6 is wound into bobbins. When the yarn passes through the yarn surface structure micro-processing device, a flexible processing module of 0.5 mm is embedded in the yarn surface structure micro-processing device, and the hairiness on the yarn surface is subjected to friction, obeys the yarn surface, and is stuck by the size at the same time. Attach and fix, and form a size film layer accounting fo...

Embodiment 3

[0021] The yarn is ramie 20 pounds, the slurry used is polyvinyl alcohol slurry with a solid content of 1.3%, the number average molecular weight is 70000, the addition rate is 2g / min, and the flexible processing module is a polyurethane sponge module. Its technological process is as follows:

[0022] After the yarn is unwound from bobbin 1 at a speed of 1000m / min, it passes through electronic yarn clearer 2 and air splicer 3, and then passes through yarn surface structure micro-processing device 4 filled with micro-processing slurry, and then passes through the groove tube. 6 is wound into bobbins. When the yarn passes through the yarn surface structure micro-processing device, a 3.5mm flexible processing module is embedded in the yarn surface structure micro-processing device. Attach and fix, and form a size film layer accounting for 1 / 5 of the yarn diameter after natural drying in the air.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Abstract

The invention relates to online processing of hairiness on the surface of a yarn, wherein hairiness of the yarn is reduced, the antifriction performance of the yarn is enhanced, and the quality of the spooled yarn is improved. The invention particularly relates to an online micro-processing method for yarn spooling and belongs to the field of textile processing. A yarn surface structure micro-processing device is mounted between an air splicer of a spooled yarn operating channel and a groove drum; during yarn spooling, the yarn through the yarn surface structure micro-processing device holding micro-processing slurry winds in the groove drum to from a cone yarn; and when the yarn passes through the yarn surface structure micro-processing device, under the action of the micro-processing device of the yarn, hairiness on the surface of the yarn is attached to the surface of the yarn under the action of a frictional force, and meanwhile, the slurry adheres and fixes the attached hairiness and forms a slurry membrane layer. The online micro-processing method for yarn spooling provided by the invention can remarkably reduce hairiness of the cone yarn, fundamentally inhibits hairiness of yarn generated by wear of the yarn in the next step, and meanwhile, retains the original softness and elasticity in the yarn, and use of the yarn is not affected.

Description

technical field [0001] The invention relates to on-line processing of yarn surface hairiness to reduce yarn hairiness, strengthen yarn anti-friction performance, and improve winding yarn quality, in particular to an online micro-processing method for yarn winding, which belongs to the field of textile processing. Background technique [0002] Hairiness is one of the important indicators to measure yarn quality. A large amount of yarn hairiness will adversely affect the production efficiency of the subsequent weaving process and the appearance of the final fabric. Therefore, reducing yarn hairiness is of great significance. In the winding process, the yarn needs to be in contact with the yarn guide parts many times, and the high-speed and severe friction makes the fibers on the surface of the yarn easily pulled out to the surface of the yarn body, forming hairiness. The data show that the winding process can increase the yarn hairiness by 100 %-700%, especially at the end of ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B65H71/00
CPCB65H71/00B65H2701/31
Inventor 徐卫林王元峰刘欣
Owner WUHAN TEXTILE UNIV
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