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Method for producing a polyacetal copolymer

The technology of a polyacetal copolymer and a manufacturing method is applied in the manufacturing field of the polyacetal copolymer, which can solve the problems of reduced polymerization yield, fouling of a polymerization reactor and hinder long-term stable operation, and achieves the effect of maintaining the polymerization yield

Active Publication Date: 2017-06-30
ASAHI KASEI KK
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Conventionally, in the production of polyacetal copolymers, it has been a problem that fouling occurs inside the polymerization reactor, preventing long-term stable operation, and also causing a decrease in the polymerization yield.

Method used

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  • Method for producing a polyacetal copolymer

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0110] A twin-shaft paddle-type continuous polymerization reactor (manufactured by Kurimoto Iron Works, Ltd., diameter 2B, L / D=14.8) equipped with a jacket through which a heat medium can flow was adjusted to 80°C.

[0111] Boron trifluoride n-butyl ether complex as a polymerization catalyst was used at 0.18 g / hour, cyclohexane with a ring structure as an organic solvent was used at 6.2 g / hour, and n-hexane with a linear structure as an organic solvent The premixed solution obtained by continuously mixing alkanes at 0.3 g / hour at a temperature of 28°C, and methylal as a low-molecular-weight acetal compound at 2.4 g / hour as cyclic ethers and / or cyclic formals The mixed solution obtained by continuously mixing 1,3-dioxolane at 120.9 g / hour and trioxane at 3500 g / hour is continuously supplied to the polymerization reactor through respective pipes to perform polymerization , thus obtaining a crude polyacetal copolymer.

[0112] The crude polyacetal copolymer discharged from the p...

Embodiment 2~5

[0117] The amount of the organic solvent and the ratio of the compound having a cyclic structure and the compound having a linear structure in the organic solvent were changed to the amounts shown in Table 1 below.

[0118] Other conditions were set to be the same as the above [Example 1], and a polyacetal copolymer was obtained.

[0119] The evaluation results are shown in Table 1 below.

Embodiment 6

[0121] A twin-shaft paddle-type continuous polymerization reactor (manufactured by Kurimoto Iron Works, Ltd., diameter 2B, L / D=14.8) equipped with a jacket through which a heat medium can flow was adjusted to 80°C.

[0122] First, 0.18 g / hour of boron trifluoride n-butyl ether complex as a polymerization catalyst, 6.2 g / hour of cyclohexane as an organic solvent, and 0.3 g / hour of n-hexane were continuously to mix. Next, 1,3-dioxolane as a cyclic ether and / or cyclic formal was continuously premixed at 120.9 g / hour at a temperature of 25°C and a mixing time of 2 minutes to obtain a premixed Mixture.

[0123] A static mixer was used in the premixing.

[0124] 127.58 g / hour of the premixed solution was continuously mixed with methylal, which is a low molecular weight acetal compound, into trioxane supplied at 3500 g / hour through a pipeline at 2.4 g / hour. The mixed solution was continuously supplied to the polymerization reactor through the respective pipes and polymerized to ob...

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Abstract

There is provided a method for producing a polyacetal copolymer which is effective in suppressing the generation of fouling inside the polymerization reactor so as to achieve long-term stable operation and high polymerization yield, and to maintain polymerization even with a small amount of a polymerization catalyst Yield. A process for producing a polyacetal copolymer, wherein the production method comprises feeding a trioxane, a cyclic ether and / or a cyclic formal, a polymerization catalyst, a low molecular weight acetal compound and an organic solvent to Polymerization reactor, and a compound having a cyclic structure and a compound having a linear structure are used as the organic solvent.

Description

technical field [0001] The present invention relates to a method for producing polyacetal copolymers. Background technique [0002] Polyacetal copolymers are resins excellent in mechanical strength such as rigidity and toughness, and sliding properties and creep properties, and are used in a wide range of fields including automobile parts, electrical / electronic equipment, and various mechanical parts. [0003] Automobile parts, electrical / electronic equipment, and various mechanical parts using the polyacetal copolymer are often important parts, and it is important to stabilize the quality of the parts, that is, to reduce the quality variation of the parts obtained by molding. [0004] In order to achieve the above-mentioned quality stabilization, long-term stable operation is important when producing polyacetal copolymers. [0005] Conventionally, in the production of polyacetal copolymers, it has been a problem that fouling occurs inside the polymerization reactor, preven...

Claims

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Application Information

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IPC IPC(8): C08G2/22C08G2/06
CPCC08G2/06C08G2/22
Inventor 土岐真近藤知宏
Owner ASAHI KASEI KK