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Welding power source power output change and arc welding robot motion closed-loop control method

A welding power source and closed-loop control technology, applied in arc welding equipment, welding equipment, manufacturing tools, etc., can solve the problems of interactive closed-loop control without welding power source, inability to ensure product consistency, waste of manpower, etc., and reduce manual processing of workpiece surfaces. , The effect of ensuring the consistency of weld formation, improving quality and qualification rate

Inactive Publication Date: 2017-07-18
南通市慧冠智能科技有限公司
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  • Abstract
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  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, the world's four major families of robots, such as KUKA, ABB, FUNC, and Yaskawa, do not have their own welding power sources or do not interact with the welding power source for closed-loop control. As a result, the welding power source and the industrial arc welding robot execute their own system instructions. Welding industrial robots do not really give full play to their advantages. Whenever there is a certain space outside or changes that affect the welding surface, it is necessary to reprogram the teaching and repeatedly adjust the welding process, which wastes a lot of manpower and cannot guarantee product consistency.

Method used

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  • Welding power source power output change and arc welding robot motion closed-loop control method

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Embodiment Construction

[0011] A closed-loop control method for welding power output changes and arc welding robot actions. The welding current, welding voltage, and wire feeding speed are all set by the analog input of the initialization panel or by the robot host computer controller through the CAN bus. , ETHERCAT bus, DEVICENET, ETHERNET, Gigabit ring network or analog IO interface are initialized and provided to the welding power source, which is initially allocated by the core processing mechanism of the welding power source and output to the arc load. When the load power changes, it is fed back to the core control of the power source The unit is processed by the core control unit and communicates interactively with the industrial arc welding robot controller, and coordinates and controls the space planning trajectory of the robot to compensate for changes in arc power, change the walking speed or space trajectory, and maintain it in a stable power state. The welding seam is beautiful and consist...

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Abstract

The invention discloses a welding power source power output change and arc welding robot motion closed-loop control method. Welding current setting, welding voltage setting and wire feeding speed setting are all achieved through initialization panel analog quantity input setting or are provided for a welding power source by a robot upper computer controller through looped network or analog quantity IO interface initialization, are subjected to initial distribution through a welding power core processing mechanism, and are output to an electric arc load, and load power is fed back to a power core control unit when changing, the core control unit conducts processing and achieves interactive communication with an industrial arc welding robot controller, and a robot space planning track is controlled coordinately. When space speed of the robot changes, the robot and a power source achieve communication coordinately, the power source can change welding output currents, voltage and a wire feeding speed value according to the change quantity of the robot. The welding power source power output change and arc welding robot motion closed-loop control method can be widely used for the working conditions with complex robot automatic welding, and labor productivity is improved.

Description

technical field [0001] The invention relates to a closed-loop control method for the power output change of a welding power supply and the action of an arc welding robot. Background technique [0002] At present, the world's four major families of robots, such as KUKA, ABB, FUNC, and Yaskawa, do not have their own welding power sources or do not interact with the welding power source for closed-loop control. As a result, the welding power source and the industrial arc welding robot execute their own system instructions. Welding industrial robots do not really give full play to their advantages. Whenever there is a certain space outside or changes that affect the welding surface, it is necessary to reprogram the teaching and repeatedly adjust the welding process, which wastes a lot of manpower and cannot guarantee product consistency. Contents of the invention [0003] The purpose of the present invention is to provide a kind of welding power output change and arc welding r...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/095
CPCB23K9/0953
Inventor 朱芳顾菁刚域森贺鹏刘垒垒
Owner 南通市慧冠智能科技有限公司
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