The invention discloses an ultra-low splashing
robot welding system and method based on intelligent waveform control, and relates to the technical field of
robot welding, and the method comprises the following steps: collecting historical
welding data, extracting
steady state molten pool characteristic parameters, and constructing an associated
database; establishing a three-dimensional coordinate
system, and setting and verifying a
molten pool monitoring area;
molten pool images and temperature field distribution are collected in real time, dynamic molten
pool characteristic parameters are extracted, the deviation degree between the dynamic molten
pool characteristic parameters and steady-state characteristics is calculated, and whether waveform adjustment is triggered or not is judged by combining arc signals; a reference waveform parameter is called according to the current working condition, the waveform adjustment amount is output through a neural network, an intelligent welding waveform instruction is generated, and a welding power source and a
robot are controlled to move through a real-time
communication link; and monitoring the state and the splashing amount of the molten
pool after adjustment, evaluating the splashing inhibition rate, and optimizing the
system. Intelligent closed-
loop control in the
welding process is achieved, splashing is remarkably reduced, the welding stability and quality are improved, and the method is suitable for various automatic welding scenes.