Black zirconia ceramic and preparation method thereof

A technology of black zirconia and zirconia, applied in the field of ceramics, can solve the problems of increasing energy consumption and preparation cost, environmental hazards, lengthening of mass transfer distance between particles, etc.

Active Publication Date: 2017-08-15
INNER MONGOLIA UNIV OF SCI & TECH
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

However, the co-precipitation method will introduce a large amount of acid ions, which will not only cause harm to the environment when washing the acid ions, but also increase energy consumption and preparation costs, which does not meet the development requirements of future new material preparation processes
The traditional solid-phase mechanical mixing method usually prepares ceramic materials through mechanical ball milling, filtration, drying and sintering processes. The ball milling process takes a long time, the synthetic powder particles are relatively coarse, and the mass transfer distance between particles is lengthened, which easily causes the color distribution of ceramic materials. uneven

Method used

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  • Black zirconia ceramic and preparation method thereof
  • Black zirconia ceramic and preparation method thereof
  • Black zirconia ceramic and preparation method thereof

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preparation example Construction

[0032] The invention provides a method for preparing black zirconia ceramics, comprising the following steps:

[0033] (1) Sanding the mixed slurry containing oxide, dispersant and water to obtain primary slurry; the solid content of the mixed slurry is 45% to 55%;

[0034] Described oxide is ferric oxide, cobalt sesquioxide and dichromium sesquioxide;

[0035] (2) roasting the primary slurry obtained in the step (1) after drying to obtain the black base material of the iron-chromium-cobalt spinel structure;

[0036] (3) After mixing the black base material obtained in the step (2) with zirconia, yttrium oxide, dispersant and water, carry out ball milling to obtain a secondary slurry;

[0037] The solid content of the secondary slurry is 55% to 65%;

[0038] (4) Sanding the secondary slurry obtained in the step (3) to obtain a tertiary slurry;

[0039] The particle size of the material in the tertiary slurry is not higher than 100nm;

[0040] (5) Mix the tertiary slurry ob...

Embodiment 1

[0065] Calculate with the total mass of ferric oxide, cobalt trioxide and dichromium trioxide as 1000 parts, accurately weigh 500 parts of ferric oxide, 250 parts of dicobalt trioxide, and 250 parts of dichromium trioxide, and disperse The agent polymethacrylic acid ammonium and polyethylene glycol are 1.5 parts each, add deionized water, adjust the solid content of the slurry to 45%, and pass the material through a sand mill for 2 hours, and the grinding body is a particle size of 0.6 ~ 0.8mm. Zirconia beads, the sanding speed is 800r / min; the particle size of the sanded material is lower than 100nm.

[0066] Spray and dry the sanded slurry, adjust the atomization frequency to 35Hz, the air inlet temperature to 240°C, and the air outlet temperature to 85°C, and sinter the dry powder at 1300°C for 3 hours to form a stable spinel structure Black base.

[0067] Based on the total mass of iron-chromium-cobalt spinel structure black base material, zirconia and yttrium oxide as 10...

Embodiment 2

[0072] Calculate with the total mass of ferric oxide, cobalt sesquioxide and dichromium trioxide as 1000 parts, accurately weigh 400 parts of ferric oxide, 300 parts of dicobalt seoxide, and 300 parts of dichromium trioxide, and disperse The agent ammonium polyacrylate is 2 parts, add deionized water, adjust the solid content of the slurry to 45%, and grind the material for 2 hours through a sand mill. The grinding body is zirconia beads with a particle size of 0.6 to 0.8 mm. 800r / min; the particle size of the sand-milled material is lower than 100nm.

[0073] Spray and dry the sanded slurry, adjust the atomization frequency to 35Hz, the air inlet temperature to 240°C, and the air outlet temperature to 85°C, and sinter the dry powder at 1300°C for 3 hours to form a stable spinel structure Black base.

[0074] Based on the total mass of iron-chromium-cobalt spinel structure black base material, zirconia and yttrium oxide as 1000 parts, accurately weigh 50 parts of iron-chromiu...

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Abstract

The invention provides black zirconia ceramic and a preparation method thereof. The preparation method comprises the steps of sanding mixed slurry containing oxide, a dispersing agent and water, which has the solid content of 45 to 55%, to obtain primary slurry; then drying the obtained primary slurry, roasting the dried primary slurry to obtain a black base material of an iron-chromium-cobalt spinel structure, sanding ball-milled secondary slurry containing the black base material, zirconium oxide, yttrium oxide, dispersing agent and water, which has the solid content of 55 to 65%, to obtain third-level slurry with material particle size not higher than 100nm; then mixing the three levels of slurry with binder and granulating, shaping, removing binder and roasting to obtain the black zirconia ceramic. The preparation method disclosed by the invention utilizes a sanding technology to finally refine the material particle size smaller than 100nm, so that the defects that a traditional solid-phase method has long mass transfer distance among particles and overhigh reaction temperature are overcome, decomposition and volatilization of the black base material are effectively inhibited, and further the stability of the black base material and color evenness of ceramic are improved.

Description

technical field [0001] The invention relates to the technical field of ceramics, in particular to a black zirconia ceramic and a preparation method thereof. Background technique [0002] Black zirconia ceramics are widely used in various fields of life, especially for Manufacture of high-end decorative fields such as mobile phone casings, watch chains, artificial gemstones, and buttons. [0003] At present, the methods for preparing black zirconia ceramics mainly include traditional solid-phase mechanical mixing method and co-precipitation method. Among them, the co-precipitation method is usually to mix substances with different chemical compositions in a solution state, add an appropriate precipitant to the mixed solution to prepare a precursor precipitate, and then dry or calcinate the precursor precipitate to obtain the corresponding of powder particles. However, the co-precipitation method will introduce a large amount of acid ions, which will not only cause harm to ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/48C04B35/626
CPCC04B35/48C04B35/62615C04B2235/3225C04B2235/3241C04B2235/3272C04B2235/3275C04B2235/447C04B2235/77C04B2235/96
Inventor 包金小宋希文谢敏安胜利周芬郜建全张永和郭文蓉
Owner INNER MONGOLIA UNIV OF SCI & TECH
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