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Manufacturing process of novel environment-friendly sound-insulating plate

A production process and sound insulation board technology, which is applied in the production process of new environmentally friendly sound insulation panels, can solve the problems of unfavorable structural force, construction and use safety, unsatisfactory thermal conductivity and sound absorption rate, and inability to take into account heat preservation and sound insulation at the same time. , to achieve the effect of being conducive to the structure's earthquake resistance, increasing the effect of resource utilization, and improving the mechanical performance of the structure

Inactive Publication Date: 2017-08-18
合肥易美特建材有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Panels are widely used in all walks of life. At present, the insulation effect of the existing sound insulation panels is not ideal, or the insulation effect is acceptable but the sound insulation effect is not ideal.
It is impossible to take into account the two performances of heat preservation and sound insulation at the same time
[0003] At present, there are many building panels with thermal insulation and sound insulation used in wall construction. Most of these building panels are made of organic materials. People often feel The sound insulation effect is acceptable, but the thermal insulation performance is not good, or the thermal insulation performance is acceptable, but the sound insulation effect is not good. In short, the thermal conductivity and sound absorption rate are not ideal.
Moreover, thermal insulation and sound insulation panels made of organic materials, such as mineral wool sound-absorbing panels, will cause changes in the shape of the panels once they absorb moisture, and partially or completely lose their performance.
At the same time, due to the board with this performance, it is generally laid on the inner wall of the building wall during construction. However, in terms of the effect of thermal insulation, traditionally people generally believe that the effect of external thermal insulation is better than that of internal thermal insulation. Therefore, in In actual construction, on the one hand, in order to ensure the temperature inside the building, an insulation layer has to be added to the outer layer of the concrete wall. Compared with the insulation materials used in the insulation layer, the thermal insulation coefficient of concrete is extremely high, so the only way to add insulation layer If it is set very thick, the temperature inside the building can be guaranteed, and the construction cost will increase accordingly, which is not conducive to the stress of the structure and the safety of construction and use. On the other hand, in order to achieve the sound insulation effect, people lay sound insulation panels on the inner wall. increased construction costs

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A manufacturing process of a novel environment-friendly sound insulation board, comprising the following preparation steps:

[0026] 1. After fully mixing fly ash, vitrified microspheres, water, light-burned magnesia, anti-crack and anti-seepage agent, tackifier, kaolinite powder and lime paste powder, add sawdust and carry out a second Stirring, the stirring speed is 3000r / min, after stirring for 50min, mixture 1 is obtained;

[0027] 2. Pour the mixture into the mold, fill it up, spread it flat, put it into a high-temperature sintering furnace for sintering at a temperature of 6800°C, and obtain a substrate plate after sintering;

[0028] 3. Mix the magnesium chloride brine and talc powder, stir evenly to obtain a slurry, pour the slurry on the glass fiber cloth, and dry it in a high-temperature and high-pressure environment to obtain a film material;

[0029] 4. Wrap the film material on the base plate for high-temperature and high-pressure compression molding, and ...

Embodiment 2

[0039] A manufacturing process of a novel environment-friendly sound insulation board, comprising the following preparation steps:

[0040] 1. After fully mixing fly ash, vitrified microspheres, water, light-burned magnesia, anti-crack and anti-seepage agent, tackifier, kaolinite powder and lime paste powder, add sawdust and carry out a second Stirring, the stirring speed is 3000r / min, after stirring for 30min, mixture 1 is obtained;

[0041] 2. Pour the mixture into the mold, fill it up, spread it flat, put it into a high-temperature sintering furnace for sintering at a temperature of 600°C, and obtain a substrate plate after sintering;

[0042] 3. Mix the magnesium chloride brine and talc powder, stir evenly to obtain a slurry, pour the slurry on the glass fiber cloth, and dry it in a high-temperature and high-pressure environment to obtain a film material;

[0043] 4. Wrap the film material on the base plate for high-temperature and high-pressure compression molding, and t...

Embodiment 3

[0053] A manufacturing process of a novel environment-friendly sound insulation board, comprising the following preparation steps:

[0054] 1. After fully mixing fly ash, vitrified microspheres, water, light-burned magnesia, anti-crack and anti-seepage agent, tackifier, kaolinite powder and lime paste powder, add sawdust and carry out a second Stirring, the stirring speed is 4000r / min, after stirring for 50min, mixture 1 is obtained;

[0055] 2. Pour the mixture into the mold, fill it up, spread it flat, put it into a high-temperature sintering furnace for sintering at a temperature of 800°C, and obtain a substrate plate after sintering;

[0056] 3. Mix the magnesium chloride brine and talc powder, stir evenly to obtain a slurry, pour the slurry on the glass fiber cloth, and dry it in a high-temperature and high-pressure environment to obtain a film material;

[0057] 4. Wrap the film material on the base plate for high-temperature and high-pressure compression molding, and the...

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PUM

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Abstract

Disclosed is a manufacturing process of a novel environment-friendly sound-insulating plate. The manufacturing process comprises the following steps that 1, after fly ash, glazed hollow beads, water, light-burned magnesium oxide, anti-crack and anti-leakage agents, a tackifying agent, Kaolinite powder and lime putty powder are fully and evenly mixed and stirred, sawdust powder is added, secondary stirring is conducted, and a first mixture is obtained; 2, the first mixture is poured into a mould, the mould is filled, the first mixture is flatly laid, the mould with the first mixture is put into a high-temperature sintering furnace to be sintered, and a base material plate is obtained after sintering; 3, magnesium chloride brine and talc powder are mixed, a pulp material is obtained after uniform stirring, the pulp material is poured on glass-fiber cloth, drying treatment is conducted in a high-temperature and high-pressure environment, and a film material is obtained; 4, the base material plate is wrapped with the film material, high-temperature and high-pressure compression molding is conducted, decorating, grinding and polishing are conducted after compression molding, and a product is obtained. The novel environment-friendly sound-insulating plate has good heat insulation property, sound insulation property and water-proof performance, materials are environmentally friendly and save energy, and the cost is low.

Description

technical field [0001] The invention belongs to the technical field of sound-insulating boards, and in particular relates to a manufacturing process of a novel environment-friendly sound-insulating board. Background technique [0002] Boards are widely used in all walks of life. At present, the existing sound insulation boards are not ideal for thermal insulation, or the thermal insulation effect is acceptable but the sound insulation effect is not ideal. It is impossible to take into account both thermal insulation and sound insulation performances at the same time. [0003] At present, there are many building panels with thermal insulation and sound insulation used in wall construction. Most of these building panels are made of organic materials. People often feel The sound insulation effect is acceptable, but the thermal insulation performance is not good, or the thermal insulation performance is acceptable, but the sound insulation effect is not good. In short, the ther...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B28/32C04B111/52C04B111/28C04B111/20
CPCC04B28/32C04B2111/2053C04B2111/28C04B2111/52C04B18/08C04B14/22C04B2103/65C04B2103/44C04B14/104C04B22/143C04B18/26C04B14/042
Inventor 朱明静
Owner 合肥易美特建材有限公司
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