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Manufacturing process of ceramic waterway faucet

A manufacturing process, faucet technology, applied in the direction of manufacturing tools, ceramic molding machines, valve details, etc., can solve the problems of ceramic faucets such as low service life, poor impact resistance, weak frost resistance, etc., to achieve good protection and prevent damage , long service life effect

Inactive Publication Date: 2017-09-29
HEFEI XINYADA INTELLIGENT TECH CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Later, the appearance of some faucets made of ceramics and other materials improved the anti-oxidation and corrosion resistance of the faucet materials, and also solved the hidden danger that the water body may be polluted. However, ceramic materials have poor impact resistance and frost resistance. The disadvantage of bursting, these also lead to the relatively low service life of ceramic faucets

Method used

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  • Manufacturing process of ceramic waterway faucet
  • Manufacturing process of ceramic waterway faucet
  • Manufacturing process of ceramic waterway faucet

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0023] (1) Pottery clay configuration: mix 15 parts of raw talc, 65 parts of cooked talc, 15 parts of clay, and 8 parts of barium carbonate according to the parts by mass, calcinate at 1100°C for 2 hours, and then grind them with a ball mill. A 250-mesh sieve was used to obtain clay powder, and then the clay powder was mixed with 50 parts of paraffin, heated until the paraffin melted and then stirred evenly. The temperature during the stirring process was controlled at 65° C. to obtain the desired clay.

[0024] (2) Water channel forming: The ceramic clay is hot die-casted into a water channel blank, and the water channel blank is calcined and dewaxed. The calcination temperature is 1350°C, and the calcination time is 3 hours. After calcination, it is naturally cooled to room temperature, and then the surface is polished. Water immersion maintenance is then carried out, and the maintenance time is 1 day. After the maintenance is completed, the required ceramic water channel is ...

Embodiment 2

[0028] (1) Ceramic clay configuration: mix 20 parts of raw talc, 75 parts of cooked talc, 25 parts of clay, and 10 parts of barium carbonate according to the parts by mass, calcinate at 1150°C for 3 hours, and then grind them with a ball mill. A 300-mesh sieve was used to obtain clay powder, and then the clay powder was mixed with 60 parts of paraffin, heated until the paraffin melted and then stirred evenly. The temperature during the stirring process was controlled at 70° C. to obtain the desired clay.

[0029] (2) Forming of water channel: hot die-casting of ceramic clay to make water channel blank, dewaxing the water channel blank, calcination temperature is 1380°C, calcination time is 4h, after calcination, it is naturally cooled to room temperature, and then the surface is polished. Water immersion maintenance is then carried out, and the maintenance time is 2 days. After the maintenance is completed, the required ceramic water channel is obtained.

[0030] (3) Preparati...

Embodiment 3

[0033] (1) Ceramic clay configuration: Mix 17 parts of raw talc, 70 parts of cooked talc, 20 parts of clay, and 9 parts of barium carbonate according to the parts by mass, calcinate at 1130°C for 2.5 hours, and then grind with a ball mill. Pass through a 250-mesh sieve to obtain clay powder, then mix the clay powder with 55 parts of paraffin, heat until the paraffin melts, and stir evenly. The temperature during the stirring process is controlled at 68° C. to obtain the desired clay.

[0034] (2) Water channel molding: The ceramic clay is hot die-casted into a water channel blank, and the water channel blank is calcined and dewaxed. The calcination temperature is 1370°C, and the calcination time is 3.5h. After calcination, it is naturally cooled to room temperature, and then the surface is polished. , and then carry out immersion maintenance, the maintenance time is 1.5d, and the required ceramic water channel will be obtained after the maintenance is completed.

[0035] (3) P...

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Abstract

The invention belongs to the technical field of water supply equipment, and particularly relates to a manufacturing process of a ceramic waterway faucet. The manufacturing process comprises the first process step of argil preparation, the second process step of waterway forming, the third process step of preparation of an aluminum alloy shell, and the fourth process step of faucet assembling. According to the process, a ceramic waterway component is manufactured from raw talc, prepared talc, clay, barium carbonate and the like, the chromium-plated aluminum alloy shell and the waterway are assembled, a cavity between the aluminum alloy shell and the waterway is filled with polymer filler, finally, other functional components are well installed, and therefore the needed ceramic waterway faucet is obtained. The faucet prepared through the process has the advantages of being resistant to corrosion, good in anti-aging performance, poisonless, harmless, long in service life and high in impact resistance.

Description

technical field [0001] The invention belongs to the technical field of water supply equipment, and in particular relates to a manufacturing process of a ceramic water channel faucet. Background technique [0002] The faucet is the last checkpoint after the municipal water supply network enters the home. It is a valve that controls the flow of water. There are many types of faucets, which can be divided into single-joint, double-joint and triple-joint faucets according to the structure. In addition, there are single handles and double handles. The single-connected type can be connected to cold water pipes or hot water pipes; the double-connected type can be connected to two hot and cold pipes at the same time. According to the material, it can be divided into stainless steel faucets, cast iron faucets, all-plastic faucets, brass faucets, zinc alloy faucets, and polymer composite faucets. Various faucets have different performances and are suitable for different occasions. ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B28B3/02B28B11/24F16K27/00
CPCB28B3/02B28B11/24F16K27/00
Inventor 张玉
Owner HEFEI XINYADA INTELLIGENT TECH CO LTD
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