Aluminium alloy sheet mould pressing quenching composite molding method and integrated device thereof

A technology of composite forming of aluminum alloy sheets, applied in the direction of quenching devices, forming tools, metal processing equipment, etc., can solve the problems of not being suitable for large-scale industrial production of aluminum alloy sheets, reducing the precision of parts, and poor formability, etc., to meet the requirements of large-scale industrialization Batch automated production, avoiding deformation and springback, and good dimensional accuracy

Active Publication Date: 2017-10-27
SHANGHAI UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

The main alloying element of 7000 series aluminum alloy is zinc, which can obtain high strength, good corrosion resistance and good welding performance through proper heat treatment process, but its plasticity is low
However, there are two problems in this cold forming method: first, the poor formability of the aluminum alloy sheet at room temperature will cause cracking defects in the formed parts with complex shapes during cold forming, so the forming efficiency is low; second, the parts are taken out after forming. During the solid solution and aging T6 treatment process, since the parts need solution heating, quenching and cooling, deformation and springback are prone to occur due to thermal stress, resulting in poor dimensional accuracy of the parts
However, there are the following problems during molding: first, the method requires that the aluminum alloy part after forming must be separated from the die quickly along with the punch and the blank holder and stay on the blank holder and the punch to complete its cooling and quenching. In the process, since the parts hav

Method used

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  • Aluminium alloy sheet mould pressing quenching composite molding method and integrated device thereof
  • Aluminium alloy sheet mould pressing quenching composite molding method and integrated device thereof
  • Aluminium alloy sheet mould pressing quenching composite molding method and integrated device thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0040] In this example, see Figure 1~4 , an aluminum alloy heat treatment and thermoforming integrated device, including a heating furnace 4 and a thermoforming device, which are sequentially connected to form front and rear process equipment, and the heating furnace 4 can perform solution heat treatment on the aluminum alloy plate 1 before forming;

[0041] The thermoforming device is composed of a flip-chip molding mold driven by a hydraulic press, mainly composed of a die 6, a punch 3, a flat blank holder 2, a hydraulic press base 10, and a hydraulic dowel 9, and the die 6 is fixed on the hydraulic press. On the middle sill, the high-temperature hot-state aluminum alloy plate 1 obtained after solution heat treatment in the heating furnace 4 is transferred to the flat blank holder 2 by the conveying device for positioning and fixing, and the die 6 is hydraulically driven to clamp downward and upward The mold is opened, and the aluminum alloy plate 1 is subjected to pressure...

Embodiment 2

[0059]This embodiment is basically the same as Embodiment 1, especially in that:

[0060] Hydraulic dowel rod 9 can also rely on its own weight to fall back. The single-action hydraulic cylinder of the device in this embodiment works under force in one direction, and the hydraulic dowel 9 as a plunger returns by its own weight, which can ensure the working stability of the hydraulic system and reduce the occurrence of hard interference in the force transmission system , reduce the failure rate of the hydraulic system, improve the service life of the equipment, and better guarantee the stability of the composite molding process of aluminum alloy sheet molding and quenching.

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Abstract

The invention discloses an aluminium alloy sheet mould pressing quenching composite molding method and an integrated device thereof. The method comprises the steps of heating a slab type blank holder, and cooling a female die and a male die; conducting solution heat treatment on an aluminium alloy sheet in a heating furnace; then conveying the aluminium alloy sheet subjected to solid solution and heat preservation from the heating furnace to the blank holder to be place in a centring mode, and ensuring that the sheet is still in a high-temperature state before molding; then conducting die assembly, completing the cooling and quenching process when aluminium alloy parts are in a die assembly state, and ensuring that the shapes of the parts do not change during quenching; conducting die sinking, wherein the aluminium alloy parts and the blank holder demould from the male die synchronously, taking out molding parts, fast moving the molding parts to the aluminium alloy sheet subjected to solid solution and heat preservation according to beats, and finally performing enhanced treatment on the aluminium alloy parts to obtain the final aluminium alloy parts. According to the aluminium alloy sheet mould pressing quenching composite molding method and the integrated device thereof, inverted female and male dies and a composite die are adopted, and the method is applicable to the preparation of aluminium alloy sheet parts capable of being subjected to heat treatment.

Description

technical field [0001] The invention relates to a metal material pressure processing process and its device, in particular to a metal material cold die quenching thermoforming method and its device, which are applied in the technical fields of plate forming and continuous forming. Background technique [0002] In order to cope with the energy crisis and meet the rapid development needs of the automotive field, advanced manufacturing technologies such as lightweight parts have become the focus of attention in the field of manufacturing and processing. One way to reduce weight is to use a new design concept, optimize the design, simplify the structure, reduce weight, and achieve lightweight structure; another effective way is to use lightweight materials with small specific gravity to achieve lightweight materials, such as high-strength steel , aluminum-magnesium alloys and carbon fibers are widely used in the automobile manufacturing industry. Compared with traditional steel...

Claims

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Application Information

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IPC IPC(8): B21D22/02B21D37/10B21D37/16C21D1/673C22F1/04
CPCB21D22/022B21D37/10B21D37/16C21D1/673C22F1/002C22F1/04
Inventor 陈世超赖思旸顾瑞瑩刘奇王武荣韦习成鞠晓峰徐祥和孙代豫顾泽宇毛鑫
Owner SHANGHAI UNIV
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