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Method for fabricating electrician-layer press plate by employing maple birch material

A laminate, electrical technology, applied in the manufacture of circuits, electrical components, inductors/transformers/magnets, etc., to achieve the effects of good compatibility, good oil absorption, and low cost advantages

Inactive Publication Date: 2017-11-17
许昌绝缘材料研究院有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the current industry, electrical laminated wood is the main insulation material for oil-immersed power transformers in the electrical industry. It is used to produce transformer insulation supports, insulation end rings, upper and lower iron yoke insulation, lead brackets, upper and lower foot pads, etc., to produce high withstand voltage levels. , Good oil absorption rate, and good compatibility with transformer oil. Electrical laminated wood requires high-quality broad-leaved tree species. At present, the world’s best quality electrical laminated wood is produced in Germany. They use high-quality beech raw materials to produce electrician Laminated wood, but there is no such broad-leaved economic tree species in my country, and birch veneer is used instead of beech for continuous production. On April 1, 2015, all state-owned forests in my country were closed to stop logging

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0013] A method for making electrical laminates using maple birch material, comprising the following steps:

[0014] (1) Cook the maple birch species at 80°C to remove the cellulose and lignin in the species, and then cut them into veneers with a thickness of 1.5mm, and control the moisture content between 8%% after drying; It is necessary to select a tree species whose trunk is cut straight to the root and the tree is uniform, and sawn into wood sections according to the size required by the process.

[0015] (2) Coating modified phenolic resin on the veneer, the solid content is controlled at 62%, the viscosity is adjusted according to the winter and summer temperatures and the local air moisture content, and the amount of glue is controlled at 300g / m 2 , and then dry at low temperature to remove part of the moisture left by the phenolic resin on the surface of the glued veneer; when the product density adjustment range is large, the thickness of the veneer and the amount of...

Embodiment 2

[0019] A method for making electrical laminates using maple birch material, comprising the following steps:

[0020] (1) Cook the maple birch species at 90°C to remove the cellulose and lignin in the species, then cut them into veneers with a thickness of 2.2mm, and control the moisture content between 10% after drying; Select the tree species whose trunk is cut straight and the roots are even with the tree, and sawn into wood sections according to the size required by the process.

[0021] (2) Coating modified phenolic resin on the veneer, the solid content is controlled at 65%, the viscosity is adjusted according to the winter and summer temperatures and the local air moisture content, and the amount of glue is controlled at 320g / m 2 , and then dry at low temperature to remove part of the moisture left by the phenolic resin on the surface of the glued veneer; when the product density adjustment range is large, the thickness of the veneer and the amount of glue should be adju...

Embodiment 3

[0025] A method for making electrical laminates using maple birch material, comprising the following steps:

[0026] (1) Cook the maple birch species at 85°C to remove the cellulose and lignin in the species, then cut them into veneers with a thickness of 2.0 mm, and control the moisture content between 9% after drying; Select the tree species whose trunk is cut straight and the roots are even with the tree, and sawn into wood sections according to the size required by the process.

[0027] (2) Coating modified phenolic resin on the veneer, the solid content is controlled at 63%, the viscosity is adjusted according to the winter and summer temperature and the local air moisture content, and the amount of glue is controlled at 310g / m 2 , and then dry at low temperature to remove part of the moisture left by the phenolic resin on the surface of the glued veneer; when the product density adjustment range is large, the thickness of the veneer and the amount of glue should be adjus...

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Abstract

The invention relates to a method for making electrical laminates using maple birch material, comprising the following steps: (1), cooking the maple birch species, removing cellulose and lignin from the species, and then rotary cutting; (2) 1. Coating modified phenolic resin on the veneer, and then drying at low temperature; (3) Assembling blanks into blanks; (4) Obtaining electrical laminates through high temperature pressing. The electrical laminated board prepared by the method of the present invention has high mechanical strength, good oil absorption rate, good compatibility with transformer oil, and better electrical performance than the electrical laminated wood produced by birch, and can be widely used in high-voltage transformers Production of lead brackets, pressure plates, and upper and lower iron yoke insulation. Russia and North Korea are adjacent to my country, and the economic situation is not good. Maple birch species are abundant, and the cost advantage is not lower than domestic raw materials. It is conducive to the healthy development of the electrical laminated wood industry and reduces the number of domestic industries Due to the shortage of raw materials, the high production cost of enterprises cannot continue to operate.

Description

technical field [0001] The invention relates to the technical field of manufacturing electrical laminates, in particular to a method for manufacturing electrical laminates using maple birch material. Background technique [0002] In the current industry, electrical laminated wood is the main insulation material for oil-immersed power transformers in the electrical industry. It is used to produce transformer insulation supports, insulation end rings, upper and lower iron yoke insulation, lead brackets, upper and lower foot pads, etc., to produce high withstand voltage levels. , Good oil absorption rate, and good compatibility with transformer oil. Electrical laminated wood requires high-quality broad-leaved tree species. At present, the world’s best quality electrical laminated wood is produced in Germany. They use high-quality beech raw materials to produce electrician Laminated wood, but there is no such broad-leaved economic tree species in my country, and birch veneer is us...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): H01B19/00H01F41/00H01F27/32
CPCH01B19/00H01F27/32H01F41/00
Inventor 孙忠海袁小平张红垒丁凤艳濮娟
Owner 许昌绝缘材料研究院有限公司
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