Production process for motorcycle wheel hub

A production process and technology for motorcycles, applied in the direction of wheels, wheels made of non-metallic materials, vehicle parts, etc., can solve the problems of poor surface quality, dim product valve hole position, high baking temperature, and achieve improved effect and appearance. Quality, effective effect

Inactive Publication Date: 2017-12-12
ANHUI YONGCHANG METAL PROD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] In the processing technology of the original motorcycle wheel hub, the product is drilled valve hole --- deburring --- heat treatment --- shot blasting, the valve hole position of the product is dim, dull, and the surface quality is poor, which cannot meet the high requirements of customers
[0003] Secondly, when the traditional motorcycle wheel products need to be sprayed and the car is bright, there will be more or less aluminum chips flying out during processing, resulting in poor appearance of the product, often causing the product to be repaired due to the damage, thereby slowing down the work efficiency and product turnover
The traditional way is to protect by replacing the anti-scratch paint or increasing the baking temperature. Although this has a certain effect, it cannot fully meet the customer's needs for the specified color products. At the same time, the baking temperature is too high, and it is easy to cause discoloration, blistering, etc. defect
[0004] Thirdly, in traditional motorcycle wheel production, a single front wheel or rear wheel product requires a single mold, which directly leads to an increase in the investment in molds in product development. Since it needs to be produced on a separate machine, this method has greatly reduced production efficiency And the probability of problems with the mold itself
When customers provide cross-brand products of different models and products of the same brand series, the development cycle, sample and production cycle often increase

Method used

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  • Production process for motorcycle wheel hub
  • Production process for motorcycle wheel hub
  • Production process for motorcycle wheel hub

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0040] Embodiment 1: motorcycle hub production process, comprises the following steps:

[0041] 1) Melting and composition analysis: the raw material aluminum ingots and other additives are heated through natural gas to form aluminum water, after degassing, slag removal, and refining treatment, the temperature is controlled between 680-720°C to prepare qualified casting aluminum water. The raw materials include A00 Aluminum ingot, silicon, magnesium, titanium and auxiliary materials, the specific ratio is: aluminum ingot 93.5%, silicon 6%, magnesium 0.2%, iron 0.2%, titanium 0.003%, other auxiliary materials 0.097%, the process is through natural gas furnace, crucible, In the pellet furnace, refining agent and slag removal agent are added during the smelting process. These two are auxiliary materials to ensure the qualified aluminum liquid and improve the effect of solution smelting; this step requires composition testing: the composition test is to use the M5000 direct-reading...

Embodiment 2

[0062] Embodiment 2: Different from Embodiment 1:

[0063] The aluminum sheet structure 2 3 in step (10) is different from that in Example 1. It is the front wheel hub of another car model with 5 disc brake holes 6 in the periphery, and the middle is also processed to match the shape of the aluminum sheet structure 1 2 The hole 7 is the same, but the matching hole 7 of different size is processed in the same way, and the aluminum sheet structure that completely matches the processing drawing is processed, and the positioning hole 4 in the center is assembled with the mounting hole 5 of the basic wheel hub to realize the second model. wheel production and processing.

[0064] The present invention only cites the above two embodiments to illustrate the improvement of the present invention. Through the above embodiments, the purpose of processing three pairs of front wheels on one mold can be realized. The basic wheel hub is also a separate one during actual production. For the ...

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Abstract

The invention discloses a motorcycle hub production process, including 1) smelting and component analysis; 2) casting; 3) cutting and drilling; 4) deburring; 5) heat treatment; 6) calibration; 7) shot blasting; 8) valve drilling Hole; 9) Hardness test 10) Processing 11) Spline pulling 12) Impact test; 13) Air tightness test; 14) Cleaning, spraying; 15) Finish paint; 16) Pressing; 17) Assembly; 18) Packaging ; This processing technology improves and adjusts the processing steps. Through process improvement, the appearance quality of the product can be improved to meet higher customer quality requirements. It can improve the product's anti-injury ability, protect the product from oxidation, and reduce molds and save mold costs. , shorten production and processing time, and improve processing efficiency.

Description

technical field [0001] The invention relates to a production process of a motorcycle hub. Background technique [0002] The original motorcycle wheel hub is processed by drilling the valve hole --- deburring --- heat treatment --- shot blasting. The position of the valve hole of the product is dull, dull, and the surface quality is poor, which cannot meet the high requirements of customers. [0003] Secondly, when the traditional motorcycle wheel products need to be sprayed and the car is bright, there will be more or less aluminum chips flying out during processing, resulting in poor appearance of the product, often causing the product to be repaired due to the damage, thereby slowing down the work efficiency and product turnover. The traditional way is to protect by replacing the anti-scratch paint or increasing the baking temperature. Although this has a certain effect, it cannot fully meet the customer's needs for the specified color products. At the same time, the baki...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00
CPCB23P15/00B60B5/00
Inventor 邓昌勇
Owner ANHUI YONGCHANG METAL PROD
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