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Method and device for detecting accumulated thickness pulse eddy current of fallen oxide skin in austenite boiler tube

A pulsed eddy current and thickness detection technology, used in electromagnetic measurement devices, electric/magnetic thickness measurement, etc., can solve the problems affecting quantitative detection, the transformation of the magnetic properties of the pipe wall, and the electromagnetic interference of detection signals, and achieves good flexibility and use. Convenience and simple structure

Active Publication Date: 2017-12-15
XIANGTAN UNIV
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The advantage is that it can reflect the specific distribution of scale accumulation on the basis of quantitative detection, but its detection method also has certain limitations: conventional single-frequency or multi-frequency eddy currents are difficult to penetrate thicker tubes due to the skin effect. To measure the accumulated oxide scale on the wall, the penetration depth can be increased by using low-frequency eddy current, but the detection signal is susceptible to electromagnetic interference from the surrounding environment; in order to obtain the specific accumulation distribution signal of the oxide scale, it is necessary to conduct a circumferential survey of the sensor along the pipeline during detection. Rotation, the operation is more cumbersome; and there is no solution to the problem of magnetic transformation of austenitic stainless steel after high-temperature service, which affects quantitative detection
However, this method still has no solution to the problem that the magnetic properties of the tube wall change after high temperature service, which affects quantitative detection.

Method used

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  • Method and device for detecting accumulated thickness pulse eddy current of fallen oxide skin in austenite boiler tube
  • Method and device for detecting accumulated thickness pulse eddy current of fallen oxide skin in austenite boiler tube
  • Method and device for detecting accumulated thickness pulse eddy current of fallen oxide skin in austenite boiler tube

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Experimental program
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Effect test

Embodiment 1

[0046] Embodiment one, see Figure 7 As shown, a pulsed eddy current single sensor is used to detect the average thickness of oxide scale accumulation in the detection area. On the one hand, the installation method of the device includes the following steps:

[0047] Place the connecting socket outside the outer wall of the tube under test in the direction of the axis;

[0048] Select a cable whose length matches the diameter of the pipe, wrap it around the outside of the pipe to be tested, and buckle the two ends of the cable on both sides of the connecting socket to form the excitation unit and the receiving unit;

[0049] Connect the signal input interface with the signal generating source, connect the signal output interface with the signal amplifying device and continue to connect and input it into a computer or other recording equipment.

[0050] On the other hand, its method of use includes the following steps:

[0051] 1. Take the sample tube with the same material a...

Embodiment 2

[0060] Embodiment two, see Figure 4 As shown, the pulsed eddy current array sensor is used to detect the oxide scale accumulation thickness and distribution in the detection area. On the one hand, the installation method of the device is the same as that in Embodiment 1. On the other hand, the use method includes the following steps:

[0061] 1. Take the sample tube with the same material and size as the in-service austenitic boiler tube to be tested as the comparison signal collection object;

[0062] 2. Take the excitation and receiving unit (excitation and induction coil) at any position as the reference unit, and turn the corresponding signal input and output switch to the open position, and keep the other position switches off;

[0063] 3. When there is no scale accumulation in the sample tube, the pulse eddy current array sensor ring is mounted on the outer wall of the sample tube, and a pulse excitation signal is applied to the excitation unit. The sample tube inductio...

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Abstract

The invention relates to a method and a device for detecting the accumulated thickness pulse eddy current of the fallen oxide skin in an austenite boiler tube. The method mainly solves the problems that in the prior art, when the traditional means is used to detect the accumulated thickness of the oxide skin in an austenite boiler tube, precise and quantitative detection cannot be possible and that the penetration into the large tube wall is poor under the condition that magnetic conversion occurs at the back tube wall after the high-temperature service of the tube. The method comprises the following steps: buckling a solenoid type pulse eddy current detection sensor on the outside of the tube, wherein a vortex field is generated by the inner oxide skin of the tube under the excitation of the pulse magnetic field and the inductance value of the sensor is increased with the eddy current intensity and the inductance increment related to the accumulated thickness of the oxide skin; enabling the amplitude of the voltage signal outputted by the sensor to indirectly reflect the accumulated thickness of the oxide skin; and further, performing an accumulation simulation detection experiment; processing detection signals in a differential mode; and acquiring a calibration curve of the signal peak value relative to the oxide skin accumulation thickness of the signal peaks; and in the field detection, searching the calibration curve according to the peak value of the detection signal so that the accumulated thickness of the oxide skin in the boiler tube to be measured can be obtained.

Description

technical field [0001] The invention belongs to the technical field of non-destructive testing, and relates to a pulsed eddy current testing method and device for the thickness of exfoliated scale accumulation in an austenitic boiler tube. Background technique [0002] Non-destructive testing (NDT-Nondestructive Testing) is a technology that detects whether there are defects inside or on the surface of the object to be inspected, whether the size has changed, whether there is a hidden danger of clogging, and other physical characteristics without damaging the performance of the object to be inspected. It has been widely used in aerospace, construction, petrochemical and other fields. [0003] In recent years, in order to improve power generation efficiency and develop a low-carbon economy, my country's newly commissioned power plant units have gradually developed in the direction of large capacity and high parameters. Supercritical and ultra-supercritical units have become t...

Claims

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Application Information

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IPC IPC(8): G01B7/06
CPCG01B7/06
Inventor 徐志远朱竞哲
Owner XIANGTAN UNIV
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