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RTP tube and production technology thereof

A technology of inner pipe and glass fiber, which is applied in the field of RTP pipe and production technology, can solve the problems of increased time cost and labor cost, many variables to be controlled, and reduced pressure resistance, and achieve easy operation, balanced strength and pressure resistance, The effect of toughness and strength improvement

Inactive Publication Date: 2018-01-19
浙江胜钢新材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

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Problems solved by technology

[0004] Although the above two patent documents disclose related modification formulas, production processes and equipment for reinforced thermoplastic pipes, there are still places for improvement in the two patent documents
The first is the patent with the publication number CN102691832A. Its high-density polyethylene compound is prepared with five ingredients, and the modified glass fiber is also prepared with two ingredients. After the two are prepared separately, they are formulated according to a certain weight Reactive co-extrusion molding is carried out in the extruder, too many ingredients increase the cost, there are too many variables to be controlled during the preparation, the process is complicated, and the time cost and labor cost will also increase; followed by the invention patent with the publication number CN101474873A , There are two winding heads on the winding machine, and each layer has two reinforcing tapes intersecting each other. When multiple winding machines perform multi-layer winding, the winding angle and direction are basically the same. The reinforcing tapes are layered one by one. There is no intersection between layers, burst pressure, and the texture produced by cross-winding in a single layer will form a groove-like texture after multi-layer superimposition. Since the texture is not covered by the reinforcement tape, after multi-layer winding superimposition, the reinforcement tape has no Uniform winding on the inner tube will reduce the local compressive capacity, thus affecting the overall performance

Method used

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  • RTP tube and production technology thereof
  • RTP tube and production technology thereof
  • RTP tube and production technology thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0026] HDPE: 35%; glass fiber: 54.5%; antioxidant: 0.6%; compatibilizer: 8%; After the preparation of glass fiber reinforced HDPE, start the production of RTP pipe, the steps are as follows:

[0027] (1), make the lining layer, add the raw material PE80 of the lining layer in the hopper, extrude the inner pipe through the extruder;

[0028] (2) Through the vacuum water tank, water cooling and shaping in negative pressure;

[0029] (3) Cool the inner tube again through the water tank;

[0030] (4) Correct the formed inner tube and dry the surface;

[0031] (5) After the inner tube is formed, fill the inner tube with cooling water, then make the middle layer, and the inner tube is driven by the tractor to move. From the first winding machine, glass fiber reinforced HDPE tape with a thickness of 20 filaments per layer The material is cross-wound in the opposite direction to the second winding machine. During the winding process, the strip and the inner tube are heated at the s...

Embodiment 2

[0034] HDPE: 35%; glass fiber: 60%; antioxidant: 0.6%; compatibilizer: 2.5%; After the preparation of glass fiber reinforced HDPE, start the production of RTP pipe, the steps are as follows:

[0035] (1), make the lining layer, add the raw material PE80 of the lining layer in the hopper, extrude the inner pipe through the extruder;

[0036] (2) Through the vacuum water tank, water cooling and shaping in negative pressure;

[0037] (3) Cool the inner tube again through the water tank;

[0038] (4) Correct the formed inner tube and dry the surface;

[0039] (5) After the inner tube is formed, fill the inner tube with cooling water, then make the middle layer, and the inner tube is driven by the tractor to move. From the first winding machine, glass fiber reinforced HDPE tape with a thickness of 20 filaments per layer The material is cross-wound in the opposite direction to the second winding machine. During the winding process, the strip and the inner tube are heated at the s...

Embodiment 3

[0042] HDPE: 32%; glass fiber: 63%; antioxidant: 0.3%; compatibilizer: 4%; After the glass fiber reinforced HDPE is ready, start the production of RTP pipe, the steps are as follows:

[0043] (1), make the lining layer, add the raw material PE100 of the lining layer in the hopper, and extrude the inner pipe through the extruder;

[0044] (2) Through the vacuum water tank, water cooling and shaping in negative pressure;

[0045] (3) Cool the inner tube again through the water tank;

[0046] (4) Correct the formed inner tube and dry the surface;

[0047] (5) After the inner tube is formed, fill the inner tube with cooling water, then make the middle layer, and the inner tube is driven by the tractor to move, and from the first winding machine, glass fiber reinforced HDPE tape with a thickness of 30 filaments per layer The material is cross-wound in the opposite direction to the second winding machine. During the winding process, the strip and the inner tube are heated at the ...

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Abstract

The invention especially relates to an RTP tube and a production technology thereof, and belongs to the technical field of production of thermoplastic tubes. The tube comprises an outer layer, a middle layer and a lining layer, the outer layer is made of HDPE, the middle layer is made of glass fiber reinforced HDPE, and the lining layer is made of PE80 or / and PE100 grade HDPE. The glass fiber reinforced HDPE is prepared from 30-35% of HDPE, 50-65% of glass fibers, 0.1-0.6% of an antioxidant, 2-8% of a compatilizer and 0.2-1.9% of a flowable agent; and the antioxidant is an antioxidant 1010, the compatilizer is polyethylene grafted maleic anhydride, and the flowable agent is hyperbranched resin. The tube has excellent performances, and the production technology has the advantages of simpleprocess, high efficiency and low cost.

Description

technical field [0001] The invention belongs to the technical field of reinforced thermoplastic pipe production, in particular to an RTP pipe and a production process. Background technique [0002] Reinforced thermoplastic pipes are mainly used in the fields of oil, natural gas, high-pressure water and special fluid transportation. They can withstand high pressure, impact resistance, corrosion resistance, and the pipes have better flexibility. In the invention patent application with the publication number CN102691832A, a glass fiber reinforced HDPE double-wall winding pipe and its manufacturing method are disclosed. Through the modified high-density polyethylene mixture, the compatibility between glass fiber and polyethylene is improved, so that the final glass fiber reinforced polyethylene has the characteristics of creep resistance, high strength, high toughness, wear resistance and high temperature resistance. [0003] In addition, the invention patent with the publicat...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08L23/06C08L51/06C08L101/00C08K5/134C08K7/14C08J5/04C08J5/10B29C63/10B32B27/32B32B27/08B29L23/00
Inventor 张思灯阮金刚阮晨琪阮利斌
Owner 浙江胜钢新材料有限公司