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Energy-saving production technique for lower yoke plate of motorcycle

A production process and motorcycle technology, applied in the direction of improving process efficiency, manufacturing tools, improving energy efficiency, etc., can solve the problems of high heat treatment step cost, insufficient hardness of the lower plate, large hardness dispersion, etc., and improve heating stability. , the effect of reducing the hardness dispersion and improving the uniformity

Inactive Publication Date: 2018-03-16
ZHEJIANG YUEJIN MACHINERY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] In order to solve the above-mentioned problems such as insufficient hardness, large hardness dispersion or uneven hardness of the lower connecting plate prepared by the prior art, as well as the high cost of heat treatment steps in the current production process, large energy consumption, and relatively large defects, the present invention Provided is a prepared lower connecting plate with small dispersion in hardness and high uniformity, and compared with the prior art motorcycle lower connecting plate production process, the energy consumption per piece is reduced by about 55%, and the cost per piece is reduced by about 56%. Energy-saving production process of board

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0028] An energy-saving production process for a lower connecting plate of a motorcycle, the production process comprising:

[0029] 1) Pre-manufacturing of the mold to prepare for the early forging;

[0030] 2) Forging and pressing forming, forging and pressing into the finished product of the lower connecting plate;

[0031] 3) The improved heat treatment of continuous production improves the hardness of the lower connecting plate, improves its hardness uniformity, reduces hardness dispersion and saves energy consumption;

[0032] 4) Water explosion to remove the oxide skin formed on the surface of the lower connecting plate due to forging heating;

[0033] 5) Flaw detection to ensure that there are no cracks on the surface of the product;

[0034] 6) Anti-rust treatment to prevent rust;

[0035] Wherein step 1) the pre-manufacturing of the mold includes machining the die steel into a pier blank mold, a forming mold and a trimming mold and performing heat treatment on the...

Embodiment 2

[0042] An energy-saving production process for a lower connecting plate of a motorcycle, the production process comprising:

[0043] 1) Pre-manufacturing of the mold to prepare for the early forging;

[0044] 2) Forging and pressing forming, forging and pressing into the finished product of the lower connecting plate;

[0045] 3) The improved heat treatment of continuous production improves the hardness of the lower connecting plate, improves its hardness uniformity, reduces hardness dispersion and saves energy consumption;

[0046] 4) Water explosion to remove the oxide skin formed on the surface of the lower connecting plate due to forging heating;

[0047] 5) Flaw detection to ensure that there are no cracks on the surface of the product;

[0048] 6) Anti-rust treatment to prevent rust;

[0049] Wherein step 1) the pre-manufacturing of the mold includes machining the die steel into a pier blank mold, a forming mold and a trimming mold and performing heat treatment on the...

Embodiment 3

[0056] An energy-saving production process for a lower connecting plate of a motorcycle, the production process comprising:

[0057] 1) Pre-manufacturing of the mold to prepare for the early forging;

[0058] 2) Forging and pressing forming, forging and pressing into the finished product of the lower connecting plate;

[0059] 3) The improved heat treatment of continuous production improves the hardness of the lower connecting plate, improves its hardness uniformity, reduces hardness dispersion and saves energy consumption;

[0060] 4) Water explosion to remove the oxide skin formed on the surface of the lower connecting plate due to forging heating;

[0061] 5) Flaw detection to ensure that there are no cracks on the surface of the product;

[0062] 6) Anti-rust treatment to prevent rust;

[0063] Wherein step 1) the pre-manufacturing of the mold includes machining the die steel into a pier blank mold, a forming mold and a trimming mold and performing heat treatment on the...

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PUM

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Abstract

The invention relates to an energy-saving production technique for a lower yoke plate of a motorcycle. According to the energy-saving production technique for the lower yoke plate of the motorcycle, the manufactured lower yoke plate is small in hardness scattering difference and high in hardness uniformity; and compared with a production technique for a lower yoke plate of a motorcycle in the prior art, the one-piece energy consumption is reduced by about 55%, and the one-piece cost is reduced by about 56%. Compared with the prior art, the energy-saving production technique for the lower yokeplate of the motorcycle has the beneficial effects that a heat-treatment line including line-frequency induction through-heating, oil bath quenching and mesh-belt furnace tempering is used for replacing a traditional quenching furnace heat-treatment line, therefore, the heating stability and uniformity of a mould and the cooling uniformity of the mould in the cooling process can be improved greatly, it is guaranteed that all parts can be cooled with the extremely-high relative synchronization degree, the hardness scattering difference of the mould is reduced greatly, and the hardness uniformity is improved; and compared with a traditional heat-treatment method, the energy consumption can be reduced greatly.

Description

technical field [0001] The invention relates to an energy-saving production process of a mould, in particular to a prepared lower connecting plate with small hardness dispersion and high uniformity, and the energy consumption per piece is reduced by about 55% compared with the production process of the motorcycle lower connecting plate in the prior art. The energy-saving production process of the lower link plate of the motorcycle with a unit cost reduction of about 56%. Background technique [0002] A motorcycle is a two-wheeled or tricycle driven by a gasoline engine and steered by a handlebar. It is light, flexible, and fast-moving. It is widely used for patrolling, passenger and cargo transportation, etc., and is also used as sports equipment. From the general direction, motorcycles are divided into street cars, road racing motorcycles, off-road motorcycles, cruisers, station wagons and so on. [0003] As an essential part of current motorcycles, the lower connecting pl...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C21D8/02C21D9/00C21D1/42C21D1/60
CPCC21D1/42C21D1/60C21D8/0221C21D8/0247C21D8/0278C21D9/0062C21D9/0081Y02P10/25
Inventor 骆春阳李理方振江梅吟飞沈悦时
Owner ZHEJIANG YUEJIN MACHINERY
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