Continuous production method and device for pure cotton dyed non-woven fabric

A production device and production method technology, applied in the continuous processing of textile materials, processing of textile materials, textiles and papermaking, etc., can solve the problems of high labor intensity of workers, affecting product quality, process discontinuity, etc. The effect of labor intensity, shortening production time, and improving production environment

Active Publication Date: 2018-04-10
无锡市艾克斯染整设备有限公司
View PDF13 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] To sum up, the first and second methods require the processing of high-temperature and high-pressure cylinders in the processes of degreasing, removing impurities (cotton seed hulls), rinsing and dyeing The process requires a large amount of hot water to circulate. The circulating water is circulated by a high-power water pump for a long time. The production time is long, the energy consumption is large, and the process of entering the cylinder is time-consuming. The labor intensity of the workers is high. There will be cylinder difference during cylinder production, which will affect product quality and require secondary drying
Although the third method reduces the production of degreasing and rinsing in high-temperature and high-pressure cylinders, it needs to store the rolled cotton laps on the rotating frame for about 4 hours, which virtually prolongs the production time and takes up a lot of time. It takes a lot of labor and cost to use the production room and move the roll rack. Due to the specific conditions of cold rolling and coiling, when the f

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Continuous production method and device for pure cotton dyed non-woven fabric
  • Continuous production method and device for pure cotton dyed non-woven fabric
  • Continuous production method and device for pure cotton dyed non-woven fabric

Examples

Experimental program
Comparison scheme
Effect test

Example Embodiment

[0036] See Picture 1-1 1. The present invention relates to a continuous production method and device of pure cotton dyed non-woven fabric, including:

[0037] Step 1. Raw cotton opening: check out the impurities and foreign fibers in the cotton before opening, and suck the raw cotton into the cotton box through a fan to perform rough opening and fine opening;

[0038] Step two, carding: the opened cotton is carded by a carding machine to make the cotton fiber into a single fiber state, and remove the short lint in the cotton, then perform mixed carding, and finally card the cotton fiber into a warp-aligned web. The carding machine is equipped with a dust removal system;

[0039] Step 3: Cross-laying: Laying the web of step 2 through the web-laying machine in a reciprocating manner to form the required thick web. Try to make the fibers cross-laid in the warp and weft directions to increase the strength of the web;

[0040] Step 4. Pre-wet compaction: Clamp and compact the thick web o...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention relates to a continuous production method and device for a pure cotton dyed non-woven fabric. The method comprises the following steps: opening raw cotton, carding, carrying out cross lapping, pre-wetting and compacting, drafting, carrying out positive and negative spunlace, efficiently squeezing, padding with scouring and bleaching liquor, steaming and carrying out reaction, efficiently rinsing, drying with a roller, carrying out multilayer loose drying, storing cloth, rolling up bleached cloth, padding with a staining solution, carrying out steaming fixation, efficiently washing, drying with a roller, carrying out the multilayer loose drying and packaging the finished product. The method provided by the invention has the advantages that energy is saved, labor intensity of workers is reduced, production time is shortened, production environment is improved, product quality is improved, sewage drainage and pollution of waste gas on the environment are reduced, and bleached products and dyed products of different technologies can be obtained on the same equipment according to factory product requirements, utilization of land, plants and equipment is improved, investment for factories is reduced, and energy conservation and emission reduction, clean production as well as intelligent factory construction which are advocated at present can be facilitated.

Description

technical field [0001] The invention relates to a continuous production method and device of pure cotton dyed non-woven fabric. The invention belongs to the technical field of non-woven fabric production. Background technique [0002] Pure cotton non-woven fabric is also called all-cotton non-woven fabric. Pure cotton spunlace non-woven fabric is made of natural cotton fiber through opening, carding, laying, and drafting into a cotton web. The cotton web is pressurized by water. Spunlace entangles cotton fibers into cloth and makes fibers into cloth in a short time. Compared with traditional woven cloth, it saves the steps of spinning, sizing and weaving, greatly shortens the process flow, and saves a lot of labor and equipment. and energy consumption. Pure cotton non-woven fabrics are widely used in women's hygiene products, beauty makeup, baby products, medical gauze, surgical cloth, etc. Due to the impurities mixed in the cotton fiber during picking, drying, ginning, an...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
IPC IPC(8): D04H1/425D04H1/492D06B3/10D06B3/18D06B15/00D06B19/00D06B21/00
CPCD04H1/425D04H1/492D06B3/10D06B3/18D06B15/00D06B19/0029D06B21/00
Inventor 徐滨潘征峰徐婷婷黄玲丽
Owner 无锡市艾克斯染整设备有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products