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Production process and device for large-length copper-based amorphous alloy contact line for high speed railway

A copper-based amorphous alloy, high-speed railway technology, used in metal/alloy conductors, circuits, conductors, etc. It can reduce the single shear band structure, realize cooling and continuous production, and improve the solidification structure.

Active Publication Date: 2018-05-04
CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP KANG YUAN NEW MATERIALS CO LTD
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  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the actual preparation process of Cu-Zr-Al-Ag amorphous alloy, Zr element is easy to oxidize and volatilize, the formation of amorphous is discontinuous, the forming process of large-size amorphous is complicated, and the degree of crystallization of amorphous alloy is large. Traditional copper alloy smelting, casting and processing have difficulties such as high difficulty in production control, high cost, and unstable mass production quality, which seriously hinders the industrial production and application of Cu-Zr-Al-Ag amorphous alloy

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  • Production process and device for large-length copper-based amorphous alloy contact line for high speed railway
  • Production process and device for large-length copper-based amorphous alloy contact line for high speed railway
  • Production process and device for large-length copper-based amorphous alloy contact line for high speed railway

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Embodiment Construction

[0067] The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments.

[0068] The production process of the large-length copper-based amorphous alloy contact wire for high-speed railways in this embodiment includes the following process steps:

[0069] Step 1: Melting in a non-vacuum semi-closed single-melting ditch double-body electromagnetic melting furnace protected by an Ar gas atmosphere.

[0070] Put standard cathode copper, pure silver, Cu-Zr master alloy and Al-Zr master alloy respectively into the smelting furnace in order of proportion to smelt the copper alloy.

[0071] The Ar gas atmosphere protects the non-vacuum semi-closed single-melting ditch double-body induction furnace smelting device such as figure 1 As shown, it includes the first furnace body (smelting area), the second furnace body (upward casting area), double-body furnace liner and partition wall 3, melting ditch 4, water cooling jacket ...

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Abstract

The invention relates to a production process for a large-length copper-based amorphous alloy contact line for a high speed railway. The production process comprises the following steps of (1) smelting through an Ar atmosphere protected non-vacuum semi-closed single channeling dual-body induction cooker; (2) carrying out semisolid treatment on an on-line melt; (3) carrying out continuous up casting on a T2 red copper mould; and (4) carrying out plastic working and forming on a copper-based amorphous alloy continuous up casting rod blank. According to the production process provided by the invention, the manufacturing difficulty of copper-based amorphous alloy is greatly reduced, and the manufacturing and the producing of the large-length copper-based amorphous alloy contact line for the high speed railway are realized, and the development demand on applying a casting process of a copper-based amorphous alloy to the high-strength high-conductive contact line for the high speed railway in a modern industry and in the further is met.

Description

technical field [0001] The invention relates to a production process and equipment for a large-length copper-based amorphous alloy contact wire for high-speed railways. Background technique [0002] The arrangement of metal atoms in amorphous alloys is similar to that of liquid metal, and has the structural characteristics of liquid metal atoms in disordered arrangement. There is no crystal structure, so the structural defects of amorphous alloys are usually limited to a few atomic sizes. Like crystalline metal materials, when the external force is large enough, the slip occurs preferentially on a specific grain boundary or crystal plane. Based on this characteristic of amorphous alloy, its mechanical properties, electrical properties and chemical properties are very excellent, and it is widely used in the manufacture of superconducting materials and semiconductor materials. [0003] At the same time, with the rapid development of electronic information engineering technolo...

Claims

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Application Information

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IPC IPC(8): C22C45/00B22D11/11B22D11/119B22D11/112B22D11/115B22D11/14B22D11/12H01B1/02
CPCH01B1/026C22C45/001B22D11/004B22D11/11B22D11/112B22D11/115B22D11/119B22D11/1206B22D11/145C22C1/11
Inventor 何宇李学斌赵德胜杨玉军孟宪浩寇宗乾
Owner CHINA RAILWAY CONSTR ELECTRIFICATION BUREAU GRP KANG YUAN NEW MATERIALS CO LTD
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