A kind of online automatic assembly and testing equipment for automobile body controller

Abstract

The invention discloses online full-automatic assembly detection equipment for an automobile body controller. The equipment comprises assembly testing modules, an assembly adhesive dispensing module,a manipulator, a screw assembly module, an X-axis electric module, an industrial computer, a robot controller and a control cabinet, wherein two assembly testing modules are arranged on two sides of the manipulator; the assembly adhesive dispensing module is mounted on the manipulator; the screw assembly module is arranged on the X-axis electric module; the X-axis electric module, the assembly testing modules, the assembly adhesive dispensing modules, the manipulator and the screw assembly module are all arranged on the control cabinet, and the industrial computer and the robot controller arearranged in the control cabinet. Technologies about mechanical movement, robot control and the like are integrated, so that the automobile body controller is automatically assembled from different parts according to the production process and then is automatically sent to a certain position, and the industrial computer system simulates the whole automobile for product testing.

Description

technical field [0001] The invention relates to the field of production and processing equipment for automobile body controllers, in particular to an online automatic assembly and testing device for automobile body controllers. Background technique [0002] The body controller is the core control component of the entire vehicle to realize functions such as vehicle drive control, energy optimization control, brake feedback control, and network management. The body controller plays a decisive role in the power, economy, safety, operability and reliability of new energy vehicles. The key process in the production process of body controller assembly products is the core basis for ensuring product quality. The functional test of the body controller is the final quality inspection before the product leaves the factory, and it is the last barrier to ensure the reliability of the body controller after loading. The final quality inspection is mainly to detect CAN communication, sim...

AI Technical Summary

Problems solved by technology

[0003] At present, the production of automobile body controller products is mainly composed of glue dispensing, product assembly, and finished product testing processes. A single process requires an operator to operate, and materials between processes are manually transferred. This method has low production efficiency and high labor costs. And the consistency of the product is difficult to guarantee

[0004] During the assembly process of the body controller, the screws need to be manually installed, which not only reduces the production efficiency, but also has the quality risk of missing or wrongly installing the screws

The screw automatic assembly equipment on the market prevents the hidden danger of missing screws by counting the screws of the screw feeder, but the missing screws caused by throwing materials during screw transportation cannot be monitored, and the quality hidden danger of missing screws cannot be completely eradicated

[0005] Product testing is carried out by manual wiring harness plugging and unplugging. The connector wiring harness is easy to loose, which leads to misjudgment of product testing, and there are quality risks.

This test method has problems such as poor stability, difficult maintenance, and low production efficiency.

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