Melting, casting and welding processing technology and device for lead-acid storage battery

A technology of lead-acid battery and processing technology, which is applied in the direction of lead-acid battery, lead-acid battery construction, sustainable manufacturing/processing, etc. It can solve the problems of large heat consumption, low production efficiency, low work efficiency, etc., and achieve a change in the working environment , Eliminate thermal stress and improve service life

Pending Publication Date: 2018-05-04
柴立峰
View PDF3 Cites 4 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0005] Disadvantages of conventional technology: cast welding needs to melt a certain volume of lead to ensure the supply of heat energy. During this work process, the surrounding environment consumes a lot of heat energy
And in the process of immersing the mold up and down, the lead liquid is oxidized, resulting in the loss of lead liquid
Increase the cost of lead-acid batteries
And due to the existence of the lead furnace, it is more difficult to cool the mold (cooling water cannot drip into the lead furnace to avoid lead explosion)
Cooling water must flow inside the mold, because the working state of the mold is alternating cold and hot, so the thermal stress of the mold affects the service life of the mold
[0006] At present, welding is done manually, and the work efficiency is low; automatic welding is limited to the structure setting. Currently, there is only one welding torch, and the cooling mechanism cannot be added, so the production efficiency is low.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Melting, casting and welding processing technology and device for lead-acid storage battery
  • Melting, casting and welding processing technology and device for lead-acid storage battery
  • Melting, casting and welding processing technology and device for lead-acid storage battery

Examples

Experimental program
Comparison scheme
Effect test

Embodiment Construction

[0041] The present invention as Figure 1-11 As shown, the lead-acid storage battery includes clusters 91, and the clusters include positive plates 92 and negative plates 93 arranged at intervals, and the tabs 94 on the positive plates 92 are located on the same straight line to form a group of positive tabs, and the tabs on the negative plates 93 are The tabs 94 are located on the same straight line to form a negative tab group;

[0042] Described casting welding process comprises the following steps:

[0043] S1. The mold 3 is preheated by the welding torch 4, and the welding torch can move back and forth to heat the mold;

[0044] S2, put the lead material into the two rows of cast welding 31 cavities of the mold 3, and heat the torch to make it melt to form lead liquid;

[0045] S3, put the positive pole ear group and the negative pole ear group on the cluster into two rows of casting and welding cavities respectively;

[0046] S4, cooling, taking out is completed.

[...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

PUM

No PUM Login to view more

Abstract

The invention provides a melting, casting and welding processing technology and device for a lead-acid storage battery, relates to lead-acid storage battery processing, in particular relates to a melting, casting and welding processing technology and device for a lead-acid storage battery, and provides a melting, casting and welding processing technology and device which is convenient in processing, improves heating rate, saves energy and improves working environment. The device provided by the invention comprises a workbench, a vertical frame, a mould and a plurality of welding guns, whereinthe vertical frame is vertically arranged on the workbench, two rows of casting and welding cavities are formed in the top surface of the mould, the mould is slidably connected with the workbench by virtue of a sliding table, and the welding guns are connected with the vertical frame by virtue of lifting supporting plates in a lifting manner; and a cooling water pipe is arranged on the sliding table, a holding slot is formed in the bottom of the mould, and the cooling water pipe is arranged in the holding slot. The melting, casting and welding processing technology and device which are provided by the invention have the advantages that heat energy loss is reduced, and heating rate is improved; and heat stress inside the mould is eliminated, and service life of the mould is prolonged.

Description

technical field [0001] The invention relates to the processing of lead-acid storage batteries, in particular to a process and device for casting and welding of lead-acid storage batteries. Background technique [0002] Lead-acid batteries are secondary batteries that use lead and acid as active materials. In production and processing, it is necessary to cast and weld the tabs clustered in the lead-acid battery; [0003] In the conventional technology: a. cast welding is to place the lead ingot in a lead furnace with sufficient volume, and electric heating makes the lead ingot melt; the mold is immersed in the lead liquid, and the lead liquid is used as the medium to make the mold obtain heat energy and lead liquid for casting and welding; Lift the mold above the lead liquid level, place the cluster and melt the tabs of the cluster into the lead liquid to complete the welding and assembly of the lead-acid battery cluster. [0004] b. Welding is to put the cluster in the fix...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to view more

Application Information

Patent Timeline
no application Login to view more
Patent Type & Authority Applications(China)
IPC IPC(8): H01M10/14H01M4/84
CPCH01M4/84H01M10/14Y02E60/10Y02P70/50
Inventor 柴立峰
Owner 柴立峰
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Try Eureka
PatSnap group products