Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

HAYNES282 high-temperature nickel-base alloy pipe welding technology

A nickel-based alloy and welding process technology, which is applied in the welding process field of HAYNES282 high-temperature nickel-based alloy pipes, can solve problems such as easy to be cracked and form thermal cracks, interlayer temperature cannot be controlled, and metal fluidity is poor, so as to ensure the quality of welded joints , improve the welding quality, the effect of beautiful shape

Inactive Publication Date: 2018-06-15
HARBIN BOILER
View PDF5 Cites 3 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] At present, when HAYNES 282 straight pipes are connected by hot wire mechanical tungsten argon arc welding, due to continuous welding, the interlayer temperature cannot be controlled, and the heat input is relatively large, which increases the tendency of thermal cracks, and the welding interlayer temperature can reach 500 °C Above, if only reduce the interlayer temperature by reducing the welding current, voltage, welding heat input and arc stop temperature control, the welding efficiency will be reduced. There is no welding process for HAYNES 282 nickel-based alloy small-diameter pipes at home and abroad. ;
[0003] HAYNES 282 is an aging-strengthened high-temperature nickel-based alloy with a chemical composition of 57Ni-20Cr-10Co-8.5Mo-Al-Ti. Due to its excellent high-temperature mechanical properties, corrosion resistance, and easy processing performance, it has become a 700°C alloy at present. Candidate materials for advanced ultra-supercritical boilers, HAYNES 282, due to the segregation of trace elements and the formation of eutectics with a low melting point during welding, are easily pulled to form thermal cracks under the action of welding stress, and the metal fluidity of nickel-based alloys is poor during welding , it is very easy to produce unfused and incomplete defects. In addition, when nickel-based alloys are welded, dense oxide films are easy to form between layers. Due to the high melting point of the oxide film, inclusion defects will be generated in the weld

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • HAYNES282 high-temperature nickel-base alloy pipe welding technology

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A HAYNES 282 high-temperature nickel-based alloy pipe welding process, the HAYNES 282 chemical

[0026] The chemical composition is 57Ni-20Cr-10Co-8.5Mo-Al-Ti, and the specific welding process steps are as follows:

[0027] (1) Material requirements: HAYNES 282, which is a solid solution + aging material, requires steel mills to supply it in solid solution;

[0028] (2) Preparation before welding: prepare the groove, process the groove into a V shape for manual argon tungsten arc welding and hot wire mechanical argon tungsten arc welding, and clean the groove and both sides of the inner and outer walls with acetone to remove For water, oil and dirt, assemble the two pipes that need to be welded;

[0029] (3) Welding material preparation: when manual argon tungsten arc welding is used for GTAW welding, 57Ni-20Cr-10Co-8.5Mo-Al-Ti high-temperature nickel-based alloy strip welding wire with a diameter of φ2.4mm is selected, and hot wire mechanical tungsten When welding wi...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

PropertyMeasurementUnit
diameteraaaaaaaaaa
Login to View More

Abstract

The invention relates to a HAYNES 282 high-temperature nickel-base alloy pipe welding technology. When a current HAYNES 282 straight pipe is lengthened and welded, due to continuous welding, the interlayer temperature cannot be controlled, heat input is large, the tendency of heat crack generation is increased, if only reduction of welding current and voltage is adopted for reducing welding heat input and the arc stopping temperature controlling manner is used for reducing the interlayer temperature, the welding efficiency can be reduced, and no welding technology for HAYNES 282 nickel-base alloy small-caliber pipes exists at home and abroad. The specific welding technology comprises the following steps that in the welding process, the interlayer temperature is controlled to be not largerthan 150 DEG C, a spraying device can be adopted for conducting interlayer temperature control in a spraying cooling manner in the heating wire argon tungsten-arc welding process, and when bottoming layers are welded and pipes rotate to 270 degrees, a cooling water valve is opened, and the spraying device is adopted for spraying and cooling on a welding connector till welding of all bottoming layers, filling layers and face covering layers is finished. The technology is used for welding the HAYNES 282 high-temperature nickel-base alloy pipes.

Description

Technical field: [0001] The invention relates to a HAYNES 282 high-temperature nickel-based alloy pipe welding process. Background technique: [0002] At present, when HAYNES 282 straight pipes are connected by hot wire mechanical tungsten argon arc welding, due to continuous welding, the interlayer temperature cannot be controlled, and the heat input is relatively large, which increases the tendency of thermal cracks, and the welding interlayer temperature can reach 500 °C Above, if only reduce the interlayer temperature by reducing the welding current, voltage, welding heat input and arc stop temperature control, the welding efficiency will be reduced. There is no welding process for HAYNES 282 nickel-based alloy small-diameter pipes at home and abroad. ; [0003] HAYNES 282 is an aging-strengthened high-temperature nickel-based alloy with a chemical composition of 57Ni-20Cr-10Co-8.5Mo-Al-Ti. Due to its excellent high-temperature mechanical properties, corrosion resistanc...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): B23K9/235B23K9/167B23K9/095
CPCB23K9/095B23K9/167B23K9/235
Inventor 刁旺战王萍欧海燕孙伟
Owner HARBIN BOILER
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products