A multi-layer abrasive belt structure and its manufacturing method
A manufacturing method and abrasive grain technology, applied in the manufacture of tools, abrasives, layered products, etc., can solve the problems that the processing efficiency cannot be further improved, the abrasive belt is unfavorable to the chip removal process, and the processing rhythm is affected, so as to ensure health and reduce costs. Low, good chip removal effect
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example 1
[0034] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;
[0035] Step 2, the weighed single crystal diamond abrasive grains (170 / 200 mesh), resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, alumina auxiliary abrasive grains are according to mass ratio 53:30: 1.5:0.6:3 for mixing, then pour into the prepared mold, completely cover the mold with base cloth 2 combined with mesh cloth 4 and flatten, add azobisisobutyronitrile accounting for 0.5% of the resin content and heat Curing agent is used to initiate curing, demoulding to obtain a protruding layer containing abrasive grains in the form of a cylinder, the protrusions are arranged as an oblique abrasive grain layer, and the height of the protrusions is 0.5 mm, and then post-cured;
[0036] Step 3: Connect the above-mentioned abrasive belts end to end, install them on the abrasive belt grinder, and grind the silicon carbide wafer...
example 2
[0038] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;
[0039] Step 2, the weighed diamond abrasive grains (140 / 170), resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, alumina auxiliary abrasive grains (W20) according to mass ratio 53:30: 1.5:0.6:3 for mixing, then pour into the prepared mold, completely cover the mold with base cloth 2 combined with mesh cloth 4 and flatten, add azobisisobutyronitrile accounting for 0.5% of the resin content and heat Curing agent is used to initiate curing, demoulding to obtain a protruding layer containing abrasive grains in the form of a cylinder, the protrusions are arranged as an oblique abrasive grain layer, and the height of the protrusions is 0.5 mm, and then post-cured;
[0040] Step 3: Connect the above-mentioned prepared abrasive abrasive belt end to end, install it on the abrasive belt grinder, and grind the surface of the household...
example 3
[0042] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;
[0043] Step 2, preparing aggregate abrasive grains, using diamond crushing materials with a particle size of 5-10 μm in a mass ratio of 50:45:5, silica ceramic binder and copper powder sintering aid to prepare aggregate abrasive grains, and the preparation The method is as follows: the above materials are mixed, glued, dried, granulated, degummed, sintered and formed, screened again, etc., to obtain aggregate abrasive grains with a particle size of 230 / 270 mesh;
[0044] Step 3, mix the above prepared aggregate abrasive grains, resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, and alumina auxiliary abrasive grains according to the mass ratio of 60:34:1.7:0.7:3.6 , and then pour it into the prepared mold, completely cover the mold with the base cloth 2 combined with the mesh cloth 4 and flatten it, add cumene hydroperoxide ...
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