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A multi-layer abrasive belt structure and its manufacturing method

A manufacturing method and abrasive grain technology, applied in the manufacture of tools, abrasives, layered products, etc., can solve the problems that the processing efficiency cannot be further improved, the abrasive belt is unfavorable to the chip removal process, and the processing rhythm is affected, so as to ensure health and reduce costs. Low, good chip removal effect

Active Publication Date: 2021-08-06
NANJING UNIV OF AERONAUTICS & ASTRONAUTICS +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, the traditional abrasive belt has obvious defects and deficiencies in the following aspects: (1) Even if it is a multi-layer abrasive belt, there are only 2-3 layers, and the life is limited, which affects the processing rhythm; (2) The upper layer of abrasive grains is passivated or falls off (3) Abrasive belts without structural features are not conducive to the chip removal process during grinding, and cannot further improve processing efficiency

Method used

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  • A multi-layer abrasive belt structure and its manufacturing method
  • A multi-layer abrasive belt structure and its manufacturing method

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0034] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;

[0035] Step 2, the weighed single crystal diamond abrasive grains (170 / 200 mesh), resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, alumina auxiliary abrasive grains are according to mass ratio 53:30: 1.5:0.6:3 for mixing, then pour into the prepared mold, completely cover the mold with base cloth 2 combined with mesh cloth 4 and flatten, add azobisisobutyronitrile accounting for 0.5% of the resin content and heat Curing agent is used to initiate curing, demoulding to obtain a protruding layer containing abrasive grains in the form of a cylinder, the protrusions are arranged as an oblique abrasive grain layer, and the height of the protrusions is 0.5 mm, and then post-cured;

[0036] Step 3: Connect the above-mentioned abrasive belts end to end, install them on the abrasive belt grinder, and grind the silicon carbide wafer...

example 2

[0038] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;

[0039] Step 2, the weighed diamond abrasive grains (140 / 170), resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, alumina auxiliary abrasive grains (W20) according to mass ratio 53:30: 1.5:0.6:3 for mixing, then pour into the prepared mold, completely cover the mold with base cloth 2 combined with mesh cloth 4 and flatten, add azobisisobutyronitrile accounting for 0.5% of the resin content and heat Curing agent is used to initiate curing, demoulding to obtain a protruding layer containing abrasive grains in the form of a cylinder, the protrusions are arranged as an oblique abrasive grain layer, and the height of the protrusions is 0.5 mm, and then post-cured;

[0040] Step 3: Connect the above-mentioned prepared abrasive abrasive belt end to end, install it on the abrasive belt grinder, and grind the surface of the household...

example 3

[0042] Step 1, the base cloth 2 is coated with a layer of double-sided adhesive and combined with the mesh cloth 4;

[0043] Step 2, preparing aggregate abrasive grains, using diamond crushing materials with a particle size of 5-10 μm in a mass ratio of 50:45:5, silica ceramic binder and copper powder sintering aid to prepare aggregate abrasive grains, and the preparation The method is as follows: the above materials are mixed, glued, dried, granulated, degummed, sintered and formed, screened again, etc., to obtain aggregate abrasive grains with a particle size of 230 / 270 mesh;

[0044] Step 3, mix the above prepared aggregate abrasive grains, resin binder, sodium chloride pore forming agent, copper powder resin reinforcing agent, and alumina auxiliary abrasive grains according to the mass ratio of 60:34:1.7:0.7:3.6 , and then pour it into the prepared mold, completely cover the mold with the base cloth 2 combined with the mesh cloth 4 and flatten it, add cumene hydroperoxide ...

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Abstract

The invention discloses a multi-layer abrasive belt structure, which comprises a base cloth, a mesh cloth and an abrasive grain layer, a primer layer is coated between the base cloth and the mesh cloth, and the abrasive grain layer is composed of superhard abrasive grains or aggregate abrasive grains. Made by curing in the matrix. The invention also discloses a method for manufacturing a multi-layer abrasive abrasive belt. 1. Coating the base cloth with the base adhesive and the mesh cloth; 2. Weighing the required abrasive grains, resin, functional additives and curing agent as required ; superhard abrasive grains, resin binder and functional additives, mixed evenly to make a mixture; then add curing agent, and mix evenly; 3. Pour the mixture containing abrasive grains into the prepared mold, and combine with The base cloth of the mesh cloth completely covers the mold and is flattened and cured by a light curing machine or a vulcanizing machine to obtain a finished abrasive belt. The invention has good chip removal effect, continuous edgeless pattern, high grinding efficiency, stable work for a long time without correction, long service life, and the abrasive grain layer is not easy to fall off during grinding, and the surface quality of the processed workpiece is better than that of similar products at present.

Description

technical field [0001] The invention relates to a consumable material for workpiece surface grinding, in particular to a multi-layer abrasive belt structure and a manufacturing method thereof. Background technique [0002] Abrasive belts are coated abrasives, which are often used to grind, grind or polish the surface of metal, wood, glass, ceramics, etc. , and low equipment investment. Traditional abrasive belts are mainly composed of substrates, abrasive grains and binders. The traditional abrasive belt has only one layer of abrasive grains. The multi-layer abrasive belt developed on this basis usually has 2-3 layers of abrasive grains on the surface, which can effectively prolong the life of the abrasive belt and improve the processing efficiency. However, the traditional abrasive belt has obvious defects and deficiencies in the following aspects: (1) Even if it is a multi-layer abrasive belt, there are only 2-3 layers, and the life is limited, which affects the processi...

Claims

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Application Information

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Patent Type & Authority Patents(China)
IPC IPC(8): B24D11/00B24D11/02B32B5/22B32B5/30B32B3/30
CPCB24D11/001B24D11/02B32B3/30B32B5/22B32B5/30
Inventor 朱永伟陈佳鹏姚建国牛凤丽沈功明李军左敦稳
Owner NANJING UNIV OF AERONAUTICS & ASTRONAUTICS