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Method for aluminum incorporation into high-silica zeolites prepared in fluoride media

A technology of silica and zeolite, applied in the field of alumina source, can solve problems such as limitation

Inactive Publication Date: 2018-07-17
JOHNSON MATTHEY PLC
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The use of low SAR LTA-type seeds as the Al source provides a limitation on the SAR values ​​of the LTA-type products that can be produced

Method used

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  • Method for aluminum incorporation into high-silica zeolites prepared in fluoride media
  • Method for aluminum incorporation into high-silica zeolites prepared in fluoride media
  • Method for aluminum incorporation into high-silica zeolites prepared in fluoride media

Examples

Experimental program
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Effect test

Embodiment 1

[0134] Example 1. Synthesis of organic SDA for the production of LTA-type zeolites.

[0135] 4-Methyl-2,3,6,7-tetrahydro-1H,5H-pyrido[3.2.1-ij]quinolinium hydroxide (methylated julolidine) was used as the seed for the synthesis and SDA of high silica LTA type zeolites. Synthetic procedures were as described previously. Typically, 10 g of julonidine is dissolved in 100 ml of chloroform. 23 g of iodomethane was added to the solution, and the reaction mixture was stirred at room temperature for 3 days. Then, another 23 g of iodomethane were added to the solution, and the solution was stirred at room temperature for another 3 days. The same procedure was repeated again (addition of the same amount of iodomethane and stirring at room temperature for 3 days), the total reaction time was 9 days. A solid was obtained by slowly adding diethyl ether (-200ml) to the solution. The dark orange solid precipitated was filtered and air dried. The solid product was purified by redissolvi...

Embodiment 2

[0136] Example 2. Synthesis of organic SDA for ITW type zeolites.

[0137] 1,2,3-Trimethylimidazolium hydroxide was used as the synthetic seed and organic SDA of high-silica ITW-type zeolites. Synthetic procedures were as described previously. Typically, 8 g of 1,2-dimethylimidazole is dissolved in 100 ml of chloroform. 30 g of iodomethane was added to the solution, and the reaction mixture was stirred at room temperature for 2 days. The white-orange solid precipitated was filtered, washed with chloroform, and dried at room temperature. Organic SDA in the iodide form was ion-exchanged to the hydroxide form using ion-exchange resins prior to use in zeolite synthesis. About 5 g of resin was used in 50 g of SDA iodide solution (0.2M). The ion exchange step was performed at room temperature for 1 day, and this step was repeated three times. This yielded about 70% conversion of the iodide form to the hydroxide form. It is not possible to increase the ion exchange level above ...

Embodiment 3

[0138] Example 3. Synthesis of quasi-silicon LTA-type seed crystals.

[0139]The quasi-silicon seeds were synthesized by adding a total amount of about 5 wt% of silica formed from TEOS of germanosilicate ITQ-29 crystals to the reaction mixture in the synthesis procedure for pure silica ITQ-29 (Si / Ge=120). Germanosilicate ITQ-29 was synthesized by hydrothermal reaction of condensed reactive gels, as described in previous reports. The XRD pattern of the fabricated Ge-ITQ-29 is shown in figure 2 middle. In the synthesis of quasi-siliceous seeds, in a solution containing a mixture of methylated julonidine hydroxide (ROH) and tetramethylammonium hydroxide (TMAOH, 25% in water, Alfa Aesar), under stirring Tetraethylorthosilicate (TEOS) was hydrolyzed at room temperature for 3 hours. After the solution became homogeneous, the prepared germanosilicate ITQ-29 (5 wt% of the total silica formed from TEOS) was added to the solution and stirred for 1 h. Hydrofluoric acid (HF, 48-51% ...

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Abstract

A method of synthesizing high-silica zeolite in a fluoride media using faujasite crystals as the aluminum source and quasi-siliceous seed crystals containing a small amount of germanium is described.The faujasite crystals dissolved during hydrothermal treatment, prior to the crystallization of LTA-type zeolite. High-silica zeolite of an LTA, a CHA, a *BEA and an STT-type were produced. High-silica zeolite with a Si / Al ratio (SAR) of 63 to 420 was synthesized, with the SAR related to the amount of faujasite crystals used. The aluminosilicate LTA-type zeolite products possess nearly defect-freestructures, a characteristic often seen in fluoride mediated synthesis. The unit cell volumes of the high-silica LTA-type zeolite correspond to the amount of Al present in the framework. Aluminosilicate ITW-type zeolite was produced using these methods.

Description

field of invention [0001] The present invention involves the use of quasi-siliceous seeds of the desired zeolite structure and crystals of a different zeolite structure as the source of alumina for the desired crystal phase, in a fluoride medium, to produce ) of the zeolite method. Background of the invention [0002] Zeolites are crystalline or quasi-crystalline reticular silicates composed of repeating TO 4 Tetrahedral units, where T is most commonly Si, Al or P (or a combination of tetrahedral units). These units are linked together by apical oxygen to form a framework of regular molecular-sized intracrystalline cavities and / or channels. The specific size and shape of the zeolite affects the selectivity and separation applications of the zeolite in catalysts, two of the representative and valuable properties of zeolites. Many types of synthetic zeolites have been synthesized, and each has a specific framework based on its arrangement of tetrahedral units. By conventio...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C01B39/48C01B39/14B01D53/94B01J29/06
CPCB01J29/06C01B39/145C01B39/48B01D53/9418B01D2251/2067B01D2251/208B01D2255/50B01D2258/012C01B39/46B01D53/94C01B39/14B01J29/7003
Inventor R·罗伯小仓贤
Owner JOHNSON MATTHEY PLC