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Distributed insulation resistance monitoring system

A monitoring system and insulation resistance technology, applied in the field of distributed insulation resistance monitoring systems, can solve problems such as increased wiring difficulty and workload, damage to driving control circuits, and increased risk of insulation leakage, so as to facilitate unified management and avoid false alarms. , the effect of reducing difficulty and workload

Inactive Publication Date: 2018-07-24
株洲聚力达机电科技发展有限公司 +1
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] 1. The centralized low-voltage DC measurement method can be used for measurement during the operation of the crane, but it is easily disturbed by the on-site environment, and there are many cases of false alarms, causing many users to shut down the system, thereby increasing the risk of insulation leakage
[0005] 2. When the crane mechanism touches the electrolytic cell, the DC high voltage of the electrolytic cell will be connected to the DC measurement circuit in series, which may cause damage to the measurement circuit and even damage to the driving control circuit
[0006] 3. The existing technology adopts a stand-alone monitoring system, and the detection information of all detection points is sent to the monitoring device uniformly, so that the connections between the detection points and the monitoring device are many and complicated, which increases the difficulty and workload of wiring
At the same time, the number of detection points in the stand-alone monitoring system is fixed, and the location is fixed. When it is necessary to arrange detection points for a new insulation resistance detection position, it is necessary to reset a group of centralized low-voltage DC measurement devices, which not only wastes resources, but also is difficult to centralize management.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0042] Such as Figure 1-8 As shown, a distributed insulation resistance monitoring system is provided, including a main monitoring system and a remote monitoring subsystem, and the main monitoring system is connected to the remote monitoring subsystem through a CAN bus;

[0043] The main monitoring system includes a box body, a control switch, a control panel, and a resistance measuring instrument and a display screen respectively connected to the control panel. The control panel includes an MCU and a power supply circuit controlled by the MCU, a channel switching circuit, an electrostatic insulation switching circuit;

[0044] The remote monitoring subsystem includes the box body, a control switch, a control board and the resistance measuring instrument connected to the control board;

[0045] Such as figure 1 As shown, the MCU of the main monitoring system or the remote monitoring subsystem receives the channel number preset by the touch screen, and the control channel sw...

Embodiment 2

[0055] Such as Figure 9-10 As shown, the difference between Embodiment 2 and Embodiment 1 is that the control board also includes a 500 high-voltage test circuit. When the detection system enters the continuous detection mode, the detection results of the early warning or alarm can be verified multiple times. detection (as shown in embodiment 1), and then improve the accuracy of early warning or alarm. It is also possible to further verify the detection results by loading 500V DC voltage on the measurement circuit, measuring the circuit current and then calculating the resistance. Loading 500V DC voltage can make the fluctuation of the detection data more obvious, which is convenient for further determining the authenticity of the problem, and also Can be used to identify problem spots during maintenance.

[0056] Such as Figure 11 As shown, the 500V high voltage measurement of insulation resistance adopts the series method, where R s is the sampling resistance of the meas...

Embodiment 3

[0059] Such as Figure 13-14 As shown, the difference between embodiment 3 and embodiment 1 is that the monitoring system adopts a bus topology, and the monitoring system can expand and add a remote monitoring subsystem nearby according to the detection point of the insulation resistance detection position, and the added The remote monitoring subsystem can be connected to the main monitoring system through the CAN bus, or can be connected to the remote monitoring subsystem already connected to the main monitoring system.

[0060] The present invention adopts the bus topology structure, the main monitoring system and the remote monitoring sub-system communicate through the CAN bus, and the two systems respectively monitor the relatively close loops, which can reduce the distance between the measuring device and the measuring point, and reduce the Interference introduced by long-distance lines, while reducing the difficulty and workload of wiring, and facilitating installation a...

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Abstract

The invention relates to the technical field of insulation monitoring, in particular to a distributed insulation resistance monitoring system. The system comprises a main monitoring system and a plurality of remote monitoring subsystems, wherein the main monitoring system comprises a control board, and a resistance measurer and a display screen that are connected with the control board; the control board comprises an MCU (micro controller unit), and a power supply circuit, a channel switching circuit, a static insulation switching circuit and an alarm output circuit that are controlled by theMCU; the remote monitoring subsystems comprise control boards and resistance measurers connected with the control boards; and the remote monitoring subsystems are connected with the main monitoring system via a CAN (controller area network) bus. The monitoring system is a device capable of achieving real-time insulation monitoring, electrostatic monitoring, electrostatic discharge; and with the adoption of a low-voltage alternating measurement mode and a bus topology connecting mode, the system is strong in interference immunity, high in measurement accuracy and low in false alarm rate in a harsh environment, and can be subjected to multistage expansion as required.

Description

technical field [0001] The invention relates to the technical field of insulation monitoring, and more specifically, to a distributed insulation resistance monitoring system. Background technique [0002] The mobile crane in the electrolytic metal smelting industry needs to monitor the insulation layer resistance and the voltage of the insulation layer of multiple mechanisms such as the hook, driver's cab, hydraulic station, etc., to avoid accidents and affect production due to insulation layer problems. Existing insulation measurement often adopts centralized low-voltage DC measurement method. Centralized low-voltage DC measurement device can be used to test insulation resistance and discharge static electricity, including DC power supply, control switch, insulation detection point, current sensor, current limiting resistor, voltage filter devices and monitoring devices. Among them, the insulation detection point is set at each position of the tested equipment that needs t...

Claims

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Application Information

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IPC IPC(8): G01R27/02
CPCG01R27/025
Inventor 张腾朱逸武胡辉易志刚贺振宇谢朝晖
Owner 株洲聚力达机电科技发展有限公司