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Preparation method of 5356 aluminum alloy welding wire

An aluminum alloy welding wire and aluminum alloy technology, applied in welding equipment, metal processing equipment, welding medium, etc., can solve the problems of affecting the processing performance and welding performance of welding wire, affecting arc stability, and high manufacturing cost of welding wire, so as to achieve simple and convenient operation Feasible, improve production efficiency, shorten the effect of the production process

Pending Publication Date: 2018-08-10
NORTHEASTERN UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] Among them, the quality of welding wire prepared by DC casting ingot + high temperature homogenization treatment + hot extrusion + rough drawing (hot rolling) is the best, but the manufacturing cost of welding wire is relatively high. Among them, the temperature of ingot high temperature homogenization treatment is as high as 560 °C , the time generally exceeds 20 hours, and this process is the most time-consuming and energy-consuming link except for the alloy smelting process
The purpose of homogenization treatment is to eliminate the dendrite segregation of the ingot, promote the uniform diffusion of elements and improve the hot workability, but it is worth noting that the micron-sized insoluble AlFeMnSi crystal phase balls mainly contained in the alloy will coarsened and distributed along the boundaries of the dendrites, this coarse granular excess crystalline phase is difficult to break in the subsequent thermal deformation process, and the distribution is extremely uneven, which will affect the processing performance and welding performance of the welding wire
Coarse and excess crystalline phases can easily lead to line interruption during the drawing process. In addition, coarse and excessive crystalline phases can also affect arc stability during welding

Method used

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  • Preparation method of 5356 aluminum alloy welding wire
  • Preparation method of 5356 aluminum alloy welding wire
  • Preparation method of 5356 aluminum alloy welding wire

Examples

Experimental program
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Effect test

Embodiment 1

[0041] A preparation method of 5356 aluminum alloy welding wire, comprising the following steps:

[0042] (1) Ingot preparation: Weigh the raw materials according to the chemical composition contained in the 5356 aluminum alloy welding wire and its composition ratio, and prepare a 5356 aluminum alloy ingot with a diameter of 90 mm by direct water-cooling semi-continuous casting;

[0043](2) Hot extrusion: heat the ingot of 5356 aluminum alloy to 510°C for 3 hours and then perform hot extrusion with an extrusion ratio of 12 to obtain a 5356 aluminum alloy hot-extruded wire rod with a diameter of 8mm;

[0044] (3) Rolling: hot-extrude the 5356 aluminum alloy wire rod, heat it to 550°C, keep it warm for 4 hours, and roll it directly into a 5356 aluminum alloy wire billet with a diameter of 3.5mm through 4 passes, with a deformation of 80.86%;

[0045] (4) Intermediate annealing: The 5356 aluminum alloy wire billet is subjected to intermediate annealing at an annealing temperature...

Embodiment 2

[0064] A preparation method of 5356 aluminum alloy welding wire, comprising the following steps:

[0065] (1) Ingot preparation: Weigh the raw materials according to the chemical composition contained in the 5356 aluminum alloy welding wire and its composition ratio, and prepare a 5356 aluminum alloy ingot with a diameter of 100 mm by direct water-cooling semi-continuous casting;

[0066] (2) Hot extrusion: heat the 5356 aluminum alloy ingot to 480°C for 4 hours and then perform hot extrusion with an extrusion ratio of 25 to obtain a 5356 aluminum alloy hot-extruded wire rod with a diameter of 10mm;

[0067] (3) Rolling: hot-extrude the 5356 aluminum alloy wire rod, heat it to 540°C, keep it warm for 4 hours, and roll it directly into a 5356 aluminum alloy wire billet with a diameter of 3.5mm through 5 passes, with a deformation of 87.75%;

[0068] (4) Intermediate annealing: the 5356 aluminum alloy wire billet is subjected to intermediate annealing, the annealing temperature ...

Embodiment 3

[0075] A preparation method of 5356 aluminum alloy welding wire, comprising the following steps:

[0076] (1) Ingot preparation: According to the chemical composition contained in the 5356 aluminum alloy welding wire and its composition ratio, the raw materials were weighed, and the 5356 aluminum alloy ingot was prepared by direct water-cooling semi-continuous casting, with a diameter of 110mm;

[0077] (2) Hot extrusion: heat the ingot of 5356 aluminum alloy to 480°C for 3 hours, and then perform hot extrusion with an extrusion ratio of 21 to obtain a 5356 aluminum alloy hot-extruded wire rod with a diameter of 12mm;

[0078] (3) Rolling: hot-extrude the 5356 aluminum alloy wire rod, heat it to 530°C, keep it warm for 5 hours, and roll it directly into a 5356 aluminum alloy wire billet with a diameter of 3.5mm through 6 passes, with a deformation of 91.49%;

[0079] (4) Intermediate annealing: the 5356 aluminum alloy wire billet is subjected to intermediate annealing at an an...

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Abstract

The invention provides a preparation method of a 5356 aluminum alloy welding wire, and belongs to the technical field of aluminum alloy welding wires. The preparation method comprises the following steps that a 5356 aluminum alloy cast ingot is prepared through direct water cooling semi-continuous casting, then is heated to 460-520 DEG C, and keeps warm for 2-4 hours, and hot extrusion is carriedout to obtain an 5356 aluminum alloy hot extrusion line rod; the 5356 aluminum alloy hot extrusion line rod is heated to 480-550 DEG C, heat preservation is carried out for 3-6 hours, rolling is carried out, the obtained 5356 aluminum alloy wire blank is subjected to middle annealing, the wire blank of the annealing state welding wire is peeled off, and the wire blank is pulled in a plurality oftimes, so that the 5356 aluminum alloy welding wire with the diameter of 1.2 mm is obtained. According to the preparation method, the production process of the 5356 aluminum alloy welding wire is remarkably shortened, the energy is saved, the production efficiency is improved, the production cost of the 5356 aluminum alloy welding wire can be greatly reduced, the 5356 aluminum alloy welding wire with fine alloy phase particles uniformly distributed on an alpha-A1 matrix can be obtained, the quality of the welding wire is improved, the stability of the welding process is guaranteed, and the comprehensive performance of a welded joint is improved.

Description

technical field [0001] The invention belongs to the technical field of aluminum alloy welding wire, and in particular relates to a preparation method of 5356 aluminum alloy welding wire. Background technique [0002] The joints welded with 5356 aluminum alloy welding wire have the characteristics of high strength and good corrosion resistance, so they are widely used in the welding of aluminum alloy components in rail vehicles, shipbuilding, aviation, weapons, construction and other industries. The production methods of conventional 5356 aluminum alloy welding wire billets mainly include the following: (1) semi-continuous casting (Direct Chill Casting, DC casting) ingot casting + high temperature homogenization treatment + hot extrusion + rough drawing (hot rolling), (2) Horizontal casting wire rod + rough drawing (hot rolling), (3) cast rolling wire rod + rough drawing (hot rolling), (4) cast extrusion wire rod + rough drawing (hot rolling), through The wire blank prepared...

Claims

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Application Information

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IPC IPC(8): C22C21/08C22F1/047B21C37/04B23K35/28B23K35/40
CPCC22C21/08C22F1/047B21C37/04B23K35/286B23K35/40
Inventor 田妮吉猛李崇周轶然王光东赵刚赵骧
Owner NORTHEASTERN UNIV
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