Preparation method of hydroentangled facial mask substrate with high water absorption and high strength

A high-strength, high-water-absorbing technology, used in fiber types, textiles and papermaking, fiber processing, etc., can solve problems such as poor water retention, insufficient elasticity, peeling, and unsatisfactory fit, and achieve increased strength and water absorption. The effect of reducing stiffness, improving hand and skin fit

Pending Publication Date: 2018-08-31
厦门市太昱环保材料有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Mask substrates made of synthetic fiber materials generally have a low water retention rate and poor fit; masks made of natural fibers such as silk and biological fibers are too weak to be easily torn and deformed, or not easy to peel off due to insufficient elasticity
[0003] At present, the domestic high-end facial mask market is monopolized by a few companies such as Japan and South Korea, and most of them use highly water-absorbent silk materials or bio-fiber materials, but the mask strength is poor, and it is easily damaged when used alone, and the material cost is also high. ;The facial masks produced by domestic enterprises are mainly synthetic fiber spunlace cloth substrates, which use ordinary polyester fibers to be reinforced by carding, cross-lapping, and spunlace technology into a grammage of 20-60g / m 2 spunlace mask substrate
The cost of the spunlace mask base material is relatively low, but its longitudinal strength is about 18-20N / 50mm, its transverse strength is about 16-20N / 50mm, and its water absorption rate is 4-4.5g / g (1g base fabric absorbs water 4-4.5 g water), the water retention rate is poor, the elasticity and strength are poor, and it is difficult to improve the grade.

Method used

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Examples

Experimental program
Comparison scheme
Effect test

preparation example Construction

[0026] The preparation method of the spunlace mask substrate of the present invention is specifically as follows:

[0027] Step 1. Preparation of spunlace non-woven fabric: the fineness of 0.5dtex-3dtex (dtex), length of 30-60mm polyester staple fiber and fineness of 0.5dtex-3dtex, length of 30-60mm Nylon fiber staples are blended, the blending ratio is between 10:90-50:50, and the weight is 20-60g / m through carding, cross-laying, and spunlace. 2 Of spunlace non-woven fabric.

[0028] Among them, nylon fiber is PA6 (nylon 6), PA66 (nylon 66), PVN (acrylic) or acrylic chloride.

[0029] Step 2. Impregnate the spunlace non-woven fabric: use highly elastic, yellowing-resistant water-based polyurethane resin as the super-absorbent reinforcing material, adjust the viscosity of the water-based polyurethane solution to 300-600cps, and adjust the solid content to 5%-30%; Then the spunlace non-woven fabric is impregnated with an aqueous polyurethane solution, the impregnation rate is 30%-150...

Embodiment 1

[0035] First, the PET (polyester) with a fineness of 2dtex and a length of 50mm and PA6 (nylon 6) with a fineness of 2dtex and a length of 50mm are blended. The blending ratio of the two is 50:50. Laying and spunlace technology reinforced to a weight of 40g / m 2 Of spunlace non-woven fabric. Then immerse in an aqueous polyurethane solution with a viscosity of 400 cps and a solid content of 12%, control the impregnation rate of 90%, and the impregnation weight gain rate of 10.8%, and then dry at 110 ℃ for 3 minutes, and then at 130 ℃ Dry for 3 minutes to form a semi-finished substrate.

[0036] The semi-finished substrate is subjected to alkali reduction treatment to obtain a spunlace mask substrate. Specifically, the semi-finished substrate is immersed in the NaOH solution to make the NaOH react with the polyester fiber in the semi-finished substrate to reduce the weight increase due to the immersion in the polyurethane solution, while reducing the rigidity of the polyester fiber...

Embodiment 2

[0039] First, the PET (polyester) with a fineness of 2dtex and a length of 50mm and a PA66 (nylon 66) with a fineness of 2dtex and a length of 50mm are blended. The blending ratio of the two is 40:60. The blending is fully blended through carding and cross Laying and spunlace technology to strengthen the weight to 30g / m 2 Of spunlace non-woven fabric. Then immerse in an aqueous polyurethane solution with a viscosity of 350cps and a solid content of 15%, control the immersion with 100% liquid, and 15% weight gain by impregnation, then dry it at 110°C for 3min, and then at 130°C Dry for 3 minutes to form a semi-finished substrate.

[0040] The semi-finished substrate is alkali-reduced, and the semi-finished substrate is immersed in NaOH solution to make NaOH react with the polyester fiber in the semi-finished substrate to subtract the weight increase due to immersion in the aqueous polyurethane solution, and at the same time, reduce the rigidity of the polyester fiber, and Improve...

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Abstract

The invention relates to a preparation method of a hydroentangled facial mask substrate with high water absorption and high strength. According to the preparation method, firstly, polyester fibers andnylon fibers are blended, and a hydroentangled nonwoven fabric is formed by means of carding, intersected lapping, hydroentangling and reinforcement; then, the hydroentangled nonwoven fabric is subjected to soaking treatment, soaked in a waterborne polyurethane solution and then dried to obtain a substrate semi-finished product; finally, the substrate semi-finished product is dipped in a NaOH solution for alkali minimization treatment to obtain the hydroentangled facial mask substrate. By increasing nylon fiber components, the strength of the facial mask substrate is enhanced, and the water absorption rate of the facial mask substrate is increased; by means of dipping in the high-elasticity waterborne polyurethane solution for soaking treatment, waterborne polyurethane forms a net structure with micropores in a nonwoven fabric substrate, and therefore the water absorption rate and the water retention rate are further increased. By soaking the nonwoven fabric substrate in the NaOH solution, NaOH and polyester fibers of the nonwoven fabric substrate are subjected to a reaction, the rigidity of the polyester fibers is lowered, and the hand feeling and skin fitting performance of thehydroentangled facial mask substrate are improved.

Description

Technical field [0001] The invention relates to the technical field of production and processing of a facial mask substrate, in particular to a method for preparing a hydroentangled facial mask substrate with high water absorption and high strength. Background technique [0002] The mask is a carrier of beauty care products. It is applied on the face for 15-30 minutes. When the nutrients of the care products are slowly absorbed by the skin, the mask is removed. The material of the mask is powdered, kaolin, and non-woven. Masks such as cloth and silk, tencel, and biological fiber. Mask base materials made of synthetic fiber materials generally have low water retention and poor fit; masks made of natural fibers such as silk and biological fibers have poor strength, are easy to tear and deform, or are not easy to peel off due to insufficient elasticity . [0003] At present, the domestic high-end facial mask market is monopolized by a few companies such as Japan and South Korea. Mos...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): D06M15/564D06M11/38D06M101/32D06M101/34
CPCD06M11/38D06M15/564D06M2101/32D06M2101/34
Inventor 谢建华宋兵谢春荣
Owner 厦门市太昱环保材料有限公司
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