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Low-temperature sintered SiO2-based microwave dielectric ceramic material and preparation method thereof

A technology of microwave dielectric ceramics and low-temperature sintering, which is applied in the field of ceramic materials and its preparation, can solve the problems of high electric constant, high sintering temperature, and low quality factor, and achieve low dielectric constant, low sintering temperature, and high quality factor. Effect

Active Publication Date: 2018-09-28
CHANGSHU INSTITUTE OF TECHNOLOGY
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0004] Aiming at the defects of the above-mentioned prior art, the present invention provides a low-temperature sintered SiO 2 Microwave-based dielectric ceramic materials to solve existing SiO 2 Microwave-based dielectric ceramic materials have high electrical constants, low quality factors, and high sintering temperatures.

Method used

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  • Low-temperature sintered SiO2-based microwave dielectric ceramic material and preparation method thereof
  • Low-temperature sintered SiO2-based microwave dielectric ceramic material and preparation method thereof

Examples

Experimental program
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Effect test

Embodiment 1

[0021] Weigh the sintering aid analytically pure MgF 2 Powder 3.5g, analytically pure MnCO 3 Powder 1.5g, dry horizontal rolling mill, rolling time 3h, then placed in a high-temperature furnace for heat treatment at 625°C, holding time for 10min and then cooling with the furnace. The heat-treated composite sintering aid powder is placed in a ball mill tank with ethanol as the medium and ball milled for 3 hours, then taken out, and added to the slurry is amorphous SiO with a purity greater than 99%, a crystallinity of 0-10%, and a particle size of 700-800nm 2 After 100g of the powder, continue ball milling for 8 hours. Add polyvinyl alcohol accounting for 1.4wt% of the powder to the dried powder for mixing, and then slowly add polyvinyl alcohol accounting for 2.1wt% of the powder dropwise during the granulation process for granulation. The material is sieved to obtain a coarse powder between 50 mesh and 200 mesh, and then put it into a metal mold for cold pressing to form, pla...

Embodiment 2

[0023] Weigh the sintering aid analytically pure MgF 2 Powder 3g, analytically pure MnCO 3 Powder 2g, dry horizontal rolling mill, rolling time 4h, then placed in a high-temperature furnace for heat treatment at 525°C, holding time for 20min and then cooling with the furnace. The heat-treated composite sintering aid powder is placed in a ball mill tank with ethanol as the medium and ball milled for 1.5 hours, then taken out, and added to the slurry is amorphous SiO with a purity greater than 99%, a crystallinity of 0-10%, and a particle size of 700-800nm 2 After 100g of powder, continue ball milling for 9 hours, first add polyvinyl alcohol accounting for 2.5wt% of the powder to the dried powder and mix, then slowly add polyvinyl alcohol accounting for 2.5wt% of the powder drop by drop during the granulation process for granulation, granulation The material is sieved to obtain a coarse powder between 50 mesh and 200 mesh, and then put it into a metal mold for cold pressing to ...

Embodiment 3

[0025] Weigh the sintering aid analytically pure MgF 2 Powder 2.5g, analytically pure MnCO 3 The powder is 2.5g, and it is dry-processed horizontally for 3.5 hours, and then placed in a high-temperature furnace for heat treatment at 575°C. The holding time is 30 minutes and then cooled with the furnace. The heat-treated composite sintering aid powder is placed in a ball mill tank with ethanol as the medium and ball milled for 1 hour, then taken out, and added to the slurry is amorphous SiO with a purity greater than 99%, a crystallinity of 0-10%, and a particle size of 700-800nm 2 After 100g of powder, continue ball milling for 11 hours. First add polyvinyl alcohol accounting for 1.5wt% of the powder to the dried powder and mix it. During the granulation process, slowly add polyvinyl alcohol accounting for 1wt% of the powder for granulation. After sieving, the coarse powder between 50 mesh and 200 mesh is obtained, and then it is put into a metal mold and cold-pressed for mol...

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Abstract

The invention discloses a low-temperature sintered SiO2-based microwave dielectric ceramic material. The low-temperature sintered SiO2-based microwave dielectric ceramic material is prepared by sintering of raw materials with a mass ratio of amorphous SiO2 powder to MgF2 powder to MnCO3 powder to be 1: (0.05-x): x, wherein x is no less than 0 .015 and no more than 0.03; and the main phase of the low-temperature sintered SiO2-based microwave dielectric ceramic material is crystalline SiO2. The invention also discloses a preparation method for the low-temperature sintered SiO2-based microwave dielectric ceramic material. The preparation method comprises the following steps: S1, mixing the MgF2 powder and the MnCO3 powder in proportion, and carrying out heating and heat-preserving treatment so as to obtain a composite sintering-supporting agent powder; S2, mixing the composite sintering-supporting agent powder with the amorphous SiO2 powder in proportion, and carrying out wet ball-millingso as to obtain a mixture; and S3, drying the mixture obtained in the step S2, carrying out granulation and press-molding so as to obtain a blank material, and sintering the blank material so as to obtain a ceramic material. The low-temperature sintered SiO2-based microwave dielectric ceramic material provided by the invention has the advantages of widely-available raw materials, simple and convenient preparation method, low dielectric constant, high quality factor and low sintering temperature, and can be extensively applied to manufacturing of microwave devices like microwave base plates and missile radomes.

Description

technical field [0001] The invention relates to a ceramic material and a preparation method thereof, in particular to a low-temperature sintered SiO 2 A microwave-based dielectric ceramic material and a preparation method thereof. Background technique [0002] Microwave dielectric ceramics are a new type of functional ceramics developed rapidly in the past 30 years, and are widely used in microwave devices such as dielectric resonators, dielectric filters, duplexers, and dielectric frequency stabilized oscillators. As a key material in microwave communication, the properties of microwave dielectric ceramics determine the performance and size limit of the overall system to a large extent. In 2020, wireless mobile communication will usher in the 5G era, and the available communication frequency will also be extended from microwave to millimeter wave band, with fast transmission speed and large amount of transmitted information, which requires microwave ceramics to have a high...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C04B35/14C04B35/622
CPCC04B35/14C04B35/622C04B2235/5427C04B2235/5436C04B2235/602C04B2235/656C04B2235/6565C04B2235/6567
Inventor 王哲飞余磊周杰王大伟王旭红殷仕龙姚霞喜
Owner CHANGSHU INSTITUTE OF TECHNOLOGY