Complex copper alloy material and manufacturing method thereof

A manufacturing method and copper alloy technology, applied in the field of copper alloy, can solve the problems of wear resistance and corrosion resistance that cannot meet the needs of special users, and achieve the effects of eliminating harmful impurities, preventing dezincification corrosion, and simple production process

Inactive Publication Date: 2018-10-09
重庆聚洋无油轴承有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

It is known that the physical and chemical performance indicators of copper alloy materials, especially the wear resistance and corrosion resistance, cannot meet the needs of special users

Method used

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  • Complex copper alloy material and manufacturing method thereof
  • Complex copper alloy material and manufacturing method thereof
  • Complex copper alloy material and manufacturing method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0031] The chemical composition of a complex copper alloy material is as follows:

[0032]

[0033] A method for manufacturing more than one complex copper alloy material, comprising the steps of:

[0034] 1) Ingredients

[0035] Carry out batching according to the mass percent of above-mentioned copper alloy;

[0036] 2) Melting

[0037] Melting the material in step 1) by using a power frequency cored induction furnace or an intermediate frequency coreless induction furnace, with a melting temperature of 1150°C to 1250°C;

[0038] 3) Degassing refining, metamorphic treatment

[0039] After smelting is completed, refining agent is added for refining, scum is removed and the temperature is raised to 1150°C-1250°C, refining agent elements are added to the melt after refining for modification treatment, and after microalloying is completed, samples are taken out after passing the test;

[0040] 4) Through horizontal continuous casting, the casting temperature is 1080°C, th...

Embodiment 2

[0044] The chemical composition of a complex copper alloy material is as follows:

[0045]

[0046] The manufacturing method of more than one complex copper alloy material is the same as the embodiment.

Embodiment 3

[0048] The chemical composition of a complex copper alloy material is as follows:

[0049]

[0050] The manufacturing method of more than one complex copper alloy material is the same as the embodiment.

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Abstract

With the development of social economy, technological innovation is changing with each passing day, and performance requirements of oil-free bearings are getting higher and higher. The present invention provides a copper alloy material with high strength, wear resistance and corrosion resistance and a manufacturing method thereof. The chemical composition of the copper alloy material of the present invention includes: 57.0-62.0% of Cu, less than 3.0% of Fe, 1.0-3.0% of Al, 1.0-3.5% of Mn, less than 5.0% of Ni, less than 3.0% of Sn, less than 2.0% of Pb, less than 0.15% of B and less than 0.50%of Ti, with the balance being Zn. The manufacturing method includes compounding, melting, gas removing refining, modification, horizontal continuous casting, performance testing and machining. A production process is simple and components are easily controlled. Production through horizontal continuous casting or centrifugal casting is performed so that large-scale production can be achieved easily and social and economic benefit is good.

Description

technical field [0001] The invention relates to the technical field of copper alloys, in particular to a complex copper alloy material and a manufacturing method thereof. Background technique [0002] With the development of society and economy, technological innovation is changing with each passing day, and the performance requirements of oil-free bearings are getting higher and higher. In order to meet the needs of more complex and harsh application environments and places, such as offshore oil drilling, naval (engineering) equipment and other oil-free bearings, Oil-free bearings should have excellent comprehensive performance, especially corrosion resistance. How to enhance the corrosion resistance of oil-free bearings while ensuring that the physical properties of oil-free bearings are not reduced can not only increase the number of offshore oil drilling, but also the navy [industry] The safety and reliability of equipment, but also the ability to test the product's adap...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C22C9/04C22C1/02C22C1/06
CPCC22C1/02C22C1/06C22C9/04
Inventor 黄思正
Owner 重庆聚洋无油轴承有限公司
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