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Production technology for anti-loosening double-segment wire screw

A production process and screw technology, applied in the direction of screws, threaded fasteners, connecting components, etc., can solve the problems of easy damage, the performance of the screw tip cannot meet the required requirements, and improper temperature control, and achieve simple and good processing technology. Socioeconomic benefits, overall performance enhancement

Inactive Publication Date: 2018-11-27
浙江俊荣五金工业有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0002] Screws are common in machinery, electrical appliances, and buildings. They are generally made of metal and are used to connect objects. They have a wide range of applications and a large amount. For frequently used drilling screws or drywall screws, etc., in production, through The steel wire is cut into the length of the nail, and then each section of the steel wire is headed and tailed, and then the screw is processed by a screw thread rolling machine with double-stage threads. For the nail tip that can play a self-tapping effect, due to the late Improper temperature control in the heat treatment process causes the screw tip performance to fail to meet the required requirements and is easy to damage

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0029] A production process for anti-loosening double-segment wire screws, comprising the following steps

[0030] S1: wire drawing: the low carbon steel wire is processed by the coil wire drawing machine to obtain the required diameter;

[0031] S2: Spheroidization: Spheroidize the drawn low-carbon steel wire through a spheroidizing furnace;

[0032] S3: blanking: select low-carbon steel wire, and cut the steel wire into fixed-length steel wire segments;

[0033] S4: Heading: Using a heading machine, one end of the steel wire section is processed into the shape of the screw head by a mold;

[0034] S5: Tail clamping: using a tail clamping machine to process the other end of the steel wire into a double-segment wire shape;

[0035] S6: Thread rolling: use a thread rolling machine to process threads around the steel wire section;

[0036] S7: Heat treatment: Carry out normalizing and quenching operations on the screws in sequence, the normalizing temperature is 600-650°C, an...

Embodiment 2

[0051] The difference with Embodiment 1 is:

[0052] S71: Pass the screw processed in step S6 into a water bath at 90°C;

[0053] S72: drying the screws with hot air;

[0054] S73: Normalizing: Normalizing the dried screw body, raising the temperature to 625°C and keeping it warm for 22.5 minutes;

[0055] S74: Quenching: The normalized screw body is subjected to carburizing and quenching treatment, and the quenching temperature is 770°C;

[0056] S75: drying the drywall nails with hot air.

[0057] Preferably, the cooling liquid used for quenching in step S74 is brine.

[0058] Preferably, the brine is a sodium chloride solution with a concentration of 8.5%.

Embodiment 3

[0060] The difference with embodiment one and two is:

[0061] S71: Pass the screw processed in step S4 into a water bath at 100°C;

[0062] S72: drying the screws with hot air;

[0063] S73: Normalizing: Normalizing the dried screw body, raising the temperature to 650°C and keeping it warm for 20-25 minutes;

[0064] S74: Quenching: The normalized screw body is subjected to carburizing and quenching treatment, and the quenching temperature is 780°C;

[0065] S75: drying the drywall nails with hot air.

[0066] Preferably, the cooling liquid used for quenching in step S74 is brine.

[0067] Preferably, the brine is a 10% sodium chloride solution.

[0068] Further, S74 includes a heating process, a heat preservation process, and a quenching process for the drywall nails in sequence. The heating process is to heat the normalized drywall nails to 780° C., keep the heat for 14 minutes, and keep the temperature of the drywall nails at The time between 650°C and the upper tempe...

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PUM

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Abstract

The invention discloses a production technology for an anti-loosening double-segment wire screw. The production technology includes the following steps that S1, in wiredrawing, a low-carbon steel wireis machined through a steel wire rod wiredrawing machine to have a needed diameter; S2, in balling, the low-carbon steel wire after wiredrawing is subjected to balling treatment through a balling furnace; S3, in blanking, the low-carbon steel wire is selected and cut into a steel wire segment with a fixed length; S4, in heading, a heading machine is adopted for machining one end of the steel wiresegment into a screw head through a die; S5, in tail pointing, a tail pointing machine is adopted for machining the other end of the steel wire segment into a double-segment wire; S6, in thread rolling, a thread rolling machine is adopted for machining the periphery of the steel wire segment into threads; S7, heat treatment is performed, wherein normalizing and quenching operation is sequentiallyoperated on the screw, wherein normalizing temperature is 600-650 DEG C, and quenching temperature is 760-780 DEG C; S8, galvanizing is performed. The machining technology for the screw is simple, ascrew formed through machining in an early period can be effectively subjected to heat treatment, in this way, the overall performance of the screw is greatly improved, high surface strength and rigidity of the screw are realized, and the quality of the screw is guaranteed.

Description

technical field [0001] The screw processing technology of the present invention particularly relates to a production technology of anti-loosening double-segment thread screws. Background technique [0002] Screws are common in machinery, electrical appliances, and buildings. They are generally made of metal and are used to connect objects. They have a wide range of applications and a large amount. For frequently used drilling screws or drywall screws, etc., in production, through The steel wire is cut into the length of the nail, and then each section of the steel wire is headed and tailed, and then the screw is processed by a screw thread rolling machine with double-stage threads. For the nail tip that can play a self-tapping effect, due to the late Improper temperature control in the heat treatment process will cause the performance of the screw tip to fail to meet the required requirements and be easily damaged. Contents of the invention [0003] The purpose of the pre...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23P15/00F16B35/00
CPCB23P15/00F16B35/00
Inventor 刘孟斐吴雅铃陈冠成曹雪琴蔡月丽崔燕群
Owner 浙江俊荣五金工业有限公司
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