Looking for breakthrough ideas for innovation challenges? Try Patsnap Eureka!

Alkaline etching solution circulation regeneration system and method thereof

A technology of regeneration system and etching waste liquid, which is applied in the field of etching, can solve the problems that the whole system cannot be recycled and reused, zero discharge, waste liquid discharge, etc., and achieve the effect of continuous automation of operation, high efficiency and reduced production cost

Inactive Publication Date: 2018-11-30
德雅(深圳)环境科技有限公司
View PDF0 Cites 7 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0006] Therefore, related technologies for the recycling and utilization of waste etching liquid have appeared on the market. However, the current technology still has the phenomenon of waste liquid discharge in each process, and it cannot achieve the effect of complete recycling and zero discharge of the entire system.

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Alkaline etching solution circulation regeneration system and method thereof
  • Alkaline etching solution circulation regeneration system and method thereof
  • Alkaline etching solution circulation regeneration system and method thereof

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Please refer to figure 1 , the present embodiment provides a method for recycling alkaline etching solution, comprising the following steps:

[0039] (1) Generation of etching waste liquid: the etching waste liquid produced by the etching production line is stored in the waste liquid barrel, and the etching waste liquid in the waste liquid barrel is added to the extraction cylinder;

[0040] (2) Extraction: The etching waste liquid added to the extraction tank is mixed with the extractant in the extraction tank, the concentration of the extractant is 40%, the ratio is O / A=2, and most of the copper ions are separated from the etching waste liquid , and react with the extractant to generate a loaded extractant, then clarified and stratified, oil and water are separated to form a copper-loaded oil phase, and the regeneration solution whose copper concentration is reduced to 25g / L is stored in the regeneration solution bucket as an aqueous phase;

[0041] (3) Component adj...

Embodiment 2

[0046] This embodiment provides a method for circulating and regenerating alkaline etching solution, comprising the following steps:

[0047] (1) Generation of etching waste liquid: the etching waste liquid produced by the etching production line is stored in the waste liquid barrel, and the etching waste liquid in the waste liquid barrel is added to the extraction cylinder;

[0048] (2) Extraction: The etching waste liquid added to the extraction tank is mixed with the extractant in the extraction tank, the concentration of the extractant is 60%, the ratio is O / A=2, and most of the copper ions are separated from the etching waste liquid , and react with the extractant to generate a loaded extractant, then clarified and stratified, oil and water are separated to form a copper-loaded oil phase, and the regeneration solution whose copper concentration is reduced to 35g / L is stored in the regeneration solution bucket as an aqueous phase;

[0049] (3) Component adjustment: Cu 2+ ...

Embodiment 3

[0054] This embodiment provides a method for circulating and regenerating alkaline etching solution, comprising the following steps:

[0055] (1) Generation of etching waste liquid: the etching waste liquid produced by the etching production line is stored in the waste liquid barrel, and the etching waste liquid in the waste liquid barrel is added to the extraction cylinder;

[0056] (2) Extraction: The etching waste liquid added to the extraction tank is mixed with the extractant in the extraction tank, the concentration of the extractant is 50%, the ratio is O / A=2, and most of the copper ions are separated from the etching waste liquid , and react with the extractant to generate a loaded extractant, then clarified and stratified, oil and water are separated to form a copper-loaded oil phase, and the regeneration solution whose copper concentration is reduced to 30g / L is stored in the regeneration solution bucket as an aqueous phase;

[0057] (3) Component adjustment: Cu 2+ ...

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses an alkaline etching solution circulation regeneration method. The method comprises the following steps that (1) etching waste liquid is produced; (2) extracting is conducted, the etching waste liquid is mixed with an extraction agent, copper ions are separated from the etching waste liquid, a copper-loaded oil phase is formed, and regeneration liquid is stored in a regeneration liquid barrel; (3) components are adjust, and tests of Cu<2+>, NH4<+>, Cl<-> and PH value are conducted on the regeneration liquid, amount of ammonia and ammonium chloride needed to be added is determined according to the test results so as to make the regeneration liquid flow back to an etching production line; (4) first water washing is carried out, and the copper-loaded oil phase is subjected to the first water washing to separate a aqueous phase from the copper-loaded oil phase; (5) back extracting is conducted, the copper-loaded oil phase is transferred into back-extraction liquid, the loaded extraction agent in the copper-loaded oil phase contact with and reacts with H2SO4 solution, so that the copper ions are separated from the extraction agent, and a CuSO4 solution is generated to enter the aqueous phase; and (6) electrodeposition is conducted, the CuSO4 solution is added into an electrolyte, the CuSO4 solution is subjected to electrolysis by the electrolyte, crude copperis deposited by a cathode, the anode generates oxygen, and the CuSO4 solution after electrodeposition is returned to a back-extraction cylinder.

Description

technical field [0001] The invention relates to the technical field of etching, in particular to an alkaline etching solution circulation regeneration system and a method thereof. Background technique [0002] In the past 20 years, China's PCB industry has maintained an annual growth rate of 10-00%. At present, there are more than 3,500 PCB companies of various sizes, with a monthly output of 120 million square meters. Etching is a process that consumes a large amount of chemicals and water in PCB production, and it is also the process that produces the largest amount of waste liquid and wastewater. Generally speaking, about 2-3 liters of etching solution is consumed for each square meter of double-sided panels with a normal thickness (18 μm), and Generate 2-3 liters of waste etching solution. my country's PCB industry consumes more than 60,000 tons of refined copper per month, and the total amount of copper in the copper etching waste liquid produced is more than 50,000 to...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C23F1/46
CPCC23F1/46
Inventor 罗万里
Owner 德雅(深圳)环境科技有限公司
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Patsnap Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Patsnap Eureka Blog
Learn More
PatSnap group products