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Thermosetting acrylic resin with high hardness and deep-drawing resistance, and synthetic method and application thereof

A technology of acrylic resin and synthesis method, applied in the direction of coating, etc., can solve the problems of insufficient impact resistance, reduce the hardness of the paint film, excessive hardness, etc., and achieve the effect of the balance of excellent hardness and flexibility

Active Publication Date: 2018-12-21
WANHUA CHEM GRP CO LTD
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

At present, the thermosetting hydroxyacrylic resin commonly used in automotive coatings has the disadvantages of excess hardness and insufficient impact resistance. While using conventional methods to improve flexibility, it will inevitably reduce the hardness of the paint film.

Method used

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  • Thermosetting acrylic resin with high hardness and deep-drawing resistance, and synthetic method and application thereof
  • Thermosetting acrylic resin with high hardness and deep-drawing resistance, and synthetic method and application thereof
  • Thermosetting acrylic resin with high hardness and deep-drawing resistance, and synthetic method and application thereof

Examples

Experimental program
Comparison scheme
Effect test

preparation example 1

[0030] Preparation Example 1 Synthesis of a new hydroxy acrylate monomer (6-hydroxyhexyl acrylate)

[0031] Put 2g acrylic acid and 25g 1,6-hexanediol into the reactor, then add 0.3g p-toluenesulfonic acid and 0.1g hydroquinone, start stirring, heat up to 80℃, vacuum degree 0.06-0.04Mpa, homogeneous phase Esterification reaction, after azeotropic distillation, the water produced is discharged through the condenser, water separator, and water phase receiver, and the organic phase is returned to the top of the rectification tower to obtain the crude reaction liquid. The crude reaction liquid is added to the phase separation tank , And add the mixed liquid of xylene and water (the mass ratio of xylene to water is 5:1) for extraction, and the water phase and organic phase are obtained by extraction. The water phase is passed into the water phase fractionation tower for fractionation to obtain the new type Hydroxy acrylate monomer, product composition: 1,6-hexanediol 1.5% by weight, 6...

Embodiment 1

[0036] Choose the following raw materials:

[0037] Component

Mass (g)

Xylene

20

N-butyl acetate

20

Methyl methacrylate

20

Styrene

10

N-butyl acrylate

15

6-hydroxyhexyl acrylate

10

acrylic acid

1

Tert-butyl peroxybenzoate

2

[0038] Prepare a thermosetting acrylic resin with high hardness and deep drawing resistance according to the following steps:

[0039] 1) Put 20g of xylene and 20g of n-butyl acetate into the reaction kettle, and raise the temperature to a reflux state of the system, about 135°C;

[0040] 2) 20g methyl methacrylate, 10g styrene, 1g acrylic acid, 15g n-butyl acrylate, 10g-6-hydroxyhexyl acrylate prepared above 10g, 1.8g (90% of the total mass of the initiator) peroxybenzoic acid The tert-butyl ester is uniformly mixed to obtain a mixed monomer.

[0041] 3) Put the mixed monomers uniformly mixed in step 2) into the dripping tank, and add them to the reactor evenly over 3 hours, and the temperature is controlled at 135-145°C;

[0042] 4) After the dripp...

Embodiment 2

[0055] Choose the following raw materials:

[0056] Component

Mass (g)

Xylene

20

N-butyl acetate

20

Methyl methacrylate

10

Styrene

20

N-butyl acrylate

15

6-hydroxyhexyl acrylate

15

acrylic acid

1

Tert-butyl peroxybenzoate

2

[0057] Prepare a thermosetting acrylic resin with high hardness and deep drawing resistance through the following steps:

[0058] 1) Put 20g of xylene and 20g of n-butyl acetate into the reaction kettle, and raise the temperature to a reflux state of the system, about 135°C;

[0059] 2) Combine 10g methyl methacrylate, 20g styrene, 1g acrylic acid, 15g n-butyl acrylate, 10g new hydroxyacrylate monomer (6-hydroxyhexyl acrylate), 1.8g (90% of the total mass of the initiator) ) Tert-butyl peroxybenzoate is uniformly mixed to obtain a mixed monomer.

[0060] 3) Put the mixed monomers uniformly mixed in step 2) into the dripping tank, and add them to the reactor evenly over 3 hours, and the temperature is controlled at 135-145°C;

[0061] 4) After the dri...

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PUM

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Abstract

The invention discloses thermosetting acrylic resin with high hardness and deep-drawing resistance, and a synthetic method and application thereof. The thermosetting acrylic resin is prepared from, inparts by mass, 10-40 parts of methyl methacrylate, 5-30 parts of styrene, 0.5-5 parts of acrylic acid, 2-20 parts of n-butyl acrylate, 1-16 parts of novel hydroxy acrylate monomers, 30-70 parts of organic solvents and 0.1-5 parts of initiators. The thermosetting acrylic resin has the advantages that through long chain segments and highly-active hydroxyl groups of the novel hydroxy acrylate monomers, paint films prepared from the thermosetting acrylic resin have excellent balance between hardness and flexibility, high hardness and high impact resistance; while the pencil hardness reaches 3H, the impact strength can reach 100 cm or more under positive (reverse) punching; the thermosetting acrylic resin has excellent adhesion, good appearance and excellent weather resistance, and can be widely applied to the field of automotive original paint.

Description

Technical field [0001] The invention relates to a thermosetting acrylic resin with both high hardness and deep drawing resistance and its synthesis method and application. It is mainly used for automotive OEM coatings and has high hardness and excellent deep drawing resistance. Background technique [0002] With the high-speed transportation, the speed of automobiles has greatly increased, resulting in a significant increase in the impact of the sand on the surface of the automobile, making the coating vulnerable to damage and losing corrosion resistance, which directly affects the usability of the passenger car And rideability. At present, the thermosetting hydroxy acrylic resin commonly used in automotive coatings has the shortcomings of excessive hardness and insufficient impact resistance. While improving flexibility by conventional means, it will inevitably reduce the hardness of the paint film. The present invention uses a self-synthesized new hydroxy acrylate monomer to s...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): C08F220/14C08F212/08C08F220/06C08F220/18C08F220/20C09D133/12C09D125/14C09D161/20
CPCC08F212/08C08F220/14C09D125/14C09D133/066C08L61/20C08F220/06C08F220/1804C08F220/20
Inventor 鲁剑飞尚永华刘赵兴赵永年
Owner WANHUA CHEM GRP CO LTD