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Reverse flexible disassembling line for scraped vehicles

A kind of scrapped car, flexible technology, applied in the direction of vehicle scrapped recycling, motor vehicle, solid waste removal, etc., can solve the problems of low dismantling efficiency, low dismantling efficiency of scrapped car shell, environmental pollution, etc., to improve recycling and utilization. Efficiency, eliminate dioxin generation, avoid air pollution effect

Active Publication Date: 2019-01-11
UNIV OF SCI & TECH BEIJING
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Manual operation can realize the dismantling of scrapped cars, but the processing efficiency is low, labor intensity is high, and environmental pollution is serious
In addition, the existing scrapped car dismantling line is relatively fixed, and only the same type of scrapped cars can be dismantled, which will inevitably lead to low dismantling efficiency and a waste of manpower, material and financial resources
[0005] In order to solve the problem of low efficiency in the dismantling of scrapped car shells, it is urgent to innovate the existing dismantling technology
Chinese invention patent (CN 107512327A) A dismantling and recycling process for scrapped cars, including recycling waste oil, seats, batteries, tires and car glass, front and rear headlights, front and rear machine covers, steering wheels, doors, bumpers, air conditioners, The dismantling of the engine, and the use of multi-stage crushing to gradually crush the car body to a predetermined size, but this method has a low degree of automation, so the dismantling efficiency is not high
The Chinese invention patent (CN 104494732A) discloses the dismantling and recycling process of scrapped cars, including pretreatment, parts treatment, and the crushing and sorting of car bodies to achieve mechanization and automation. However, this method does not form a disassembly line, and the degree of automation is only It is limited to the crushing and sorting part of the car body, so the degree of intelligence is not high
Chinese invention patent (CN107512326A) discloses a flow-type green dismantling production line and method for scrapped large passenger and freight vehicles. dismantling equipment, and form a dismantling line through the track and the turnover trolley moving on the track, but this method has a single dismantling method and cannot meet the dismantling requirements for all motor vehicles
[0006] To sum up, the existing dismantling methods have low dismantling efficiency, low resource reuse rate, serious environmental pollution, and great safety hazards, and it is difficult to meet the safe, environmentally friendly and efficient dismantling requirements of scrapped vehicles.

Method used

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  • Reverse flexible disassembling line for scraped vehicles

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0038] Such as figure 1As shown, the reverse flexible dismantling line for scrapped vehicles includes vehicle model identification system, parts identification system, dangerous parts dismantling system, tire dismantling system, instrument dismantling system, shell dismantling system, engine dismantling system, front and rear axle Dismantling systems, transfer systems, etc. The specific steps of the reverse flexible dismantling line for scrapped cars are as follows: First, hoist the scrapped car at the dismantling station, transfer the scrapped car to the vehicle type identification system through the elevated track trolley, and collect the appearance, logo and model plate of the scrapped car with a CCD camera and other information, after being processed by the information processor, and compared with the motor vehicle model database, when the matching degree with the data of a certain model is 96%, it can be determined as a scrapped vehicle of this model, wherein, the model i...

Embodiment 2

[0040] Such as figure 1 As shown, the reverse flexible dismantling line for scrapped vehicles includes vehicle model identification system, parts identification system, dangerous parts dismantling system, tire dismantling system, instrument dismantling system, shell dismantling system, engine dismantling system, front and rear axle Dismantling systems, transfer systems, etc. The specific steps of the reverse flexible dismantling line for scrapped cars are as follows: First, hoist the scrapped car at the dismantling station, transfer the scrapped car to the vehicle type identification system through the elevated track trolley, and collect the appearance, logo and model plate of the scrapped car with a CCD camera and other information, after being processed by the information processor, and compared with the motor vehicle model database, when the matching degree with the data of a certain vehicle model is 97%, it can be determined as a scrapped vehicle of that model. is 23ms. ...

Embodiment 3

[0042] Such as figure 1 As shown, the reverse flexible dismantling line for scrapped vehicles includes vehicle model identification system, parts identification system, dangerous parts dismantling system, tire dismantling system, instrument dismantling system, shell dismantling system, engine dismantling system, front and rear axle Dismantling systems, transfer systems, etc. The specific steps of the reverse flexible dismantling line for scrapped cars are as follows: First, hoist the scrapped car at the dismantling station, transfer the scrapped car to the vehicle type identification system through the elevated track trolley, and collect the appearance, logo and model plate of the scrapped car with a CCD camera and other information, after being processed by the information processor, and compared with the motor vehicle model database, when the matching degree with the data of a certain vehicle model is 98%, it can be determined as a scrapped vehicle of that model. is 21ms. ...

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PUM

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Abstract

The invention discloses a reverse flexible disassembling line for scraped vehicles, and relates to the field of scraped automobiles recovery. The reverse flexible disassembling line for scraped vehicles comprises a vehicle type identification system, a component identification system, a hazardous component disassembling system, a tire disassembling system, an instrument disassembling system, a shell disassembling system, an engine disassembling system, a front and rear axle disassembling system, a transfer system and the like. The disassembling method comprises the following steps: firstly, adatabase of vehicle types and components is established, and the vehicle types are judged by the vehicle type identification system; then the dangerous parts, tires, instruments, housings, engines, front and rear axles are identified and disassembled by the component identification system in turn, and the disassembled components are sorted into warehouses by the transfer system. The reverse flexible disassembling line for scraped vehicles adopts flexible disassembly to realize efficient and intelligent disassembling of scraped vehicles.

Description

technical field [0001] The invention belongs to the field of resource utilization of scrapped automobiles, and in particular relates to a reverse flexible dismantling line for scrapped automobiles. Background technique [0002] The two themes of Industry 4.0 are smart factory + smart production. Under the background of Industry 4.0, automobile factories will realize flexible production, and the traditional large-scale assembly line car manufacturing model will eventually be gradually replaced by personalized, customized and intelligent car manufacturing models, and intelligent manufacturing is becoming the world's leading automobile industry The trend of development. [0003] With the advent of the automobile age, the number of automobiles has increased dramatically. According to the data released by the Traffic Management Bureau of the Ministry of Public Security, as of the end of 2017, the number of motor vehicles in my country reached 310 million, of which 217 million w...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B62D67/00
CPCB62D67/00Y02W30/56
Inventor 张深根周博刘波
Owner UNIV OF SCI & TECH BEIJING
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