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Active laser vision steady weld joint tracking system for laser-arc hybrid welding

A tracking system and vision system technology, applied in arc welding equipment, laser welding equipment, welding equipment, etc., can solve the problems of vision system interference and increase the difficulty of welding seam tracking system

Active Publication Date: 2019-01-18
TONGGAO ADVANCED MFG TECH TAICANG
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, it is easily interfered by arc light and spatter. The smaller the distance between the measurement point and the welding point, the stronger the arc light and spatter noise. These factors interfere with the visual system and increase the difficulty of the weld seam tracking system.

Method used

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  • Active laser vision steady weld joint tracking system for laser-arc hybrid welding
  • Active laser vision steady weld joint tracking system for laser-arc hybrid welding
  • Active laser vision steady weld joint tracking system for laser-arc hybrid welding

Examples

Experimental program
Comparison scheme
Effect test

Embodiment

[0103] As shown in the figure, an active laser vision seam tracking system for laser-arc hybrid welding includes: laser-hybrid welding robot 1, active laser vision system 2, laser light source 3, image processing system and control system. The active laser vision system 2 and the laser light source 2 are all set on the laser-composite welding robot 1, the image processing system 4 is set in the control system 2, the laser-composite welding robot 1, the active laser vision system 2, the laser Both the light source and the image processing system 2 are connected with the control system;

[0104] Described laser-hybrid welding robot 1 is provided with industrial robot 11, laser composite welding head 12, wire feeding mechanism 13 and welding power supply, and described laser hybrid welding head 12 is arranged on the forearm of industrial robot 11, and described wire feeding mechanism 13 is located on one side of the laser hybrid welding head 12, and the welding power supply provi...

Embodiment 2

[0111] As shown in the figure, an active laser vision seam tracking system for laser-arc hybrid welding includes: laser-hybrid welding robot 1, active laser vision system 2, laser light source 3, image processing system 4 and control system 5 , the active laser vision system 2 and the laser light source 2 are all located on the laser-composite welding robot 1, the image processing system 4 is located in the control system 2, the laser-compound welding robot 1, the active laser vision system 2 , the laser light source, and the image processing system 2 are all connected to the control system 4;

[0112] Described laser-hybrid welding robot 1 is provided with industrial robot 11, laser composite welding head 12, wire feeding mechanism 13 and welding power supply, and described laser hybrid welding head 12 is arranged on the forearm of industrial robot 11, and described wire feeding mechanism 13 is located on one side of the laser hybrid welding head 12, and the welding power sup...

Embodiment 3

[0190] As shown in the figure, an active laser vision seam tracking system for laser-arc hybrid welding includes: laser-hybrid welding robot 1, active laser vision system 2, laser light source 3, image processing system 4 and control system 5 , the active laser vision system 2 and the laser light source 2 are all located on the laser-composite welding robot 1, the image processing system 4 is located in the control system 2, the laser-compound welding robot 1, the active laser vision system 2 , the laser light source, and the image processing system 2 are all connected to the control system 4;

[0191] Described laser-hybrid welding robot 1 is provided with industrial robot 11, laser composite welding head 12, wire feeding mechanism 13 and welding power supply, and described laser hybrid welding head 12 is arranged on the forearm of industrial robot 11, and described wire feeding mechanism 13 is located on one side of the laser hybrid welding head 12, and the welding power sup...

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PUM

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Abstract

The invention discloses an active laser vision steady weld joint tracking system for laser-arc hybrid welding. The system comprises a laser-hybrid welding robot, an active laser vision system, a lasersource, an image processing system and a control system, wherein the active laser vision system and the laser source are both disposed on the laser-hybrid welding robot; the image processing system is disposed in the control system; and the laser-hybrid welding robot, the active laser vision system, the laser source, and the image processing system are all connected with the control system. The active laser vision steady weld joint tracking system solves the problem that during the traditional laser-arc hybrid welding, the arc light and the spattering interference causes the weld joint tracking system to generate excessive image noise, which ultimately affects the welding quality, the welding precision and efficiency, and solves the robot tracking errors caused by the weld joint feature point trajectory deviation during the teaching process, combines the weld joint image recognition with robot motion control to realize automatic extraction and accurate intelligent tracking of weld joint features.

Description

technical field [0001] The invention belongs to the technical field of laser welding, and in particular relates to an active laser visual seam tracking system and a tracking method for laser-arc hybrid welding. Background technique [0002] Laser welding is widely used in industrial production, and the limitations of laser welding technology are becoming more and more prominent. The main manifestations are: the low utilization rate of laser welding energy, the increase of welding thickness leads to the increase of production cost; Weak bridging ability; due to strong metal vaporization, laser welds are prone to undercuts, depressions, and pores, and it is difficult to eliminate them through process parameter adjustment; the cooling rate of laser welding is too high, and the welds are prone to form brittle phases. and lower toughness. Therefore, laser-arc hybrid welding has received extensive attention, combining laser welding and arc welding to achieve high-quality and effi...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B23K26/348B23K37/00G06V10/145G06V10/25
CPCB23K26/348B23K37/00G06T2207/10024G06T2207/30152G06T7/12G06T7/246G06T2207/20032B23K26/032B23K26/0884B23K9/133B23K9/1274B23K9/0956G06V10/145G06V10/446G06V10/25G06V2201/06B23K37/0282B25J9/1674B25J9/1692B25J9/1697G06T7/73G06T7/13B25J9/1664B25J9/1684B25J15/0019B25J19/022B25J19/023G06T5/20G06T7/0004G06T2207/30108G06V20/10G06T5/70
Inventor 汤旭东
Owner TONGGAO ADVANCED MFG TECH TAICANG
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