Method for spraying wet steaming and dyeing cotton fabric by using reactive dye

A technology for reactive dyes and cotton fabrics, applied in the field of fabric dyeing process and fabric wet steam dyeing process, can solve the problems of difficult process control, difficult operation, high production cost, overcome the harsh requirements of dyeing equipment and processes, and accelerate the temperature rise. speed, maintain a stable and consistent effect

Pending Publication Date: 2019-03-08
SHANGHAI UNIV
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Reactive dyes can undergo nucleophilic substitution or nucleophilic addition reactions with the hydroxyl groups on cotton fibers to form covalent bonds, so dyed fabrics have high wet fastness, but there are also some problems in the dyeing of reactive dyes, especially reactive dyes. When dyes react with cotton fibers, there are serious hydrolysis problems, so the utilization rate of reactive dyes is low, the amount of sewage discharge is large, the color fastness of dark varieties is poor, and the amount of electrolytes for dyeing is large, which hinders its expanded application. is the current difficulty that needs to be solved urgently
[0004] In the existing dyeing process of reactive dyes, the waste of dyes is relatively serious, resulting in high production costs. The use of high-efficiency, energy-saving and environmentally-friendly processes has attracted widespread attention in recent years.
A lot of attempts have been made in this field at home and abroad, for example, the German Hoechst company and the Bruckner Machinery Factory jointly developed the Eco-Steam system, the German Monforts company and Zeneca company jointly developed the Econtr...

Method used

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  • Method for spraying wet steaming and dyeing cotton fabric by using reactive dye
  • Method for spraying wet steaming and dyeing cotton fabric by using reactive dye

Examples

Experimental program
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Effect test

Embodiment 1

[0022] In this embodiment, the raw materials used in each experimental group, the reactive dyes are commercially available products from DyStar (Shanghai) Trading Co., Ltd., and the rest of the raw materials are all commercially available products.

[0023] A kind of reactive dye adopts the method for spraying wet steam dyeing to cotton fabric, and concrete operation steps are as follows:

[0024] (1) Dye liquor spray: prepare dye liquor containing color fixing agent, spray it into the atomization box through the atomization device at room temperature, transport the fabric to the atomization box to accept the color mist, and apply the color mist to the On the fabric cloth, the spray amount is controlled by adjusting the atomized liquid and the compressed air flow; in the process of spraying the dye liquor, according to the comparison between the sprayed atomized liquid quality and the fabric quality, the applied amount of the sprayed atomized liquid It is 25.85-69.85wt.% of th...

Embodiment 2

[0042] This embodiment is basically the same as Embodiment 1, especially in that:

[0043] In this embodiment, by adjusting any one of the process conditions or any combination of several process conditions in the formulation of the atomized liquid containing the fixing agent and the dye, the spray volume, the size of the droplets, and the strength of the suction wind, the fabric can be processed. Any one of three different dyeing processes in one-sided coloring, positive and negative yin-yang coloring, and positive and negative coloring of the same color. The method of this embodiment can obtain cotton fabrics with different dyeing effects by adjusting the dyeing process, and can obtain single-sided coloring and positive dyeing by adjusting the dye solution formula, spray volume, droplet size and suction wind intensity containing the fixing agent. There are three different dyeing effects of yin and yang colors on the reverse side and the same color on the front and back sides...

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Abstract

The invention provides a method for spraying wet steaming and dyeing fabric by using reactive dye, which belongs to the technical field of textile printing and dyeing. The fabric and the baffle plateform an opening atomizing box, dye liquor containing a fixing agent is sprayed into the atomizing box through an atomizing device, and then a suction is carried out on the back surface of the fabric at the bottom position of the atomizing box. After the fabric passes through the atomizing box, the fabric is steamed and fixed in normal pressure saturated steam, and then the dyeing process is finished after water washing and soaping treatment. By adopting the method for carrying out reactive dye spraying wet steaming and dyeing on fabric, the large fluctuation of steaming and color fixing conditions caused by the fact that the fabric with high liquid content enters a steaming box can be avoided, the temperature rise rate of the fabric is improved, the color fixing time is shortened, and thehydrolysis of dye on the fabric in damp-heat and alkaline environments is reduced, which is favorable for improving the fixation rate of the reactive dye, and fabrics with different dyeing effects canbe obtained by adjusting spray and suction mode and dye liquor ratio.

Description

technical field [0001] The invention relates to a fabric dyeing process, in particular to a fabric wet-steaming dyeing process, which is applied in the technical field of textile dyeing and finishing. Background technique [0002] Reactive dyes have complete chromatograms, bright colors, relatively simple application process, and can form covalent bonds with cotton fibers. It has become the main substitute dye, and its development is particularly rapid. Now it has become the most important type of dye for cotton fabrics. [0003] At present, the continuous dyeing of cotton fabric with reactive dyes mainly adopts the following dyeing process: padding dye solution → drying → padding lye → steaming, that is, padding, drying, padding and steaming process. Reactive dyes can undergo nucleophilic substitution or nucleophilic addition reactions with the hydroxyl groups on cotton fibers to form covalent bonds, so dyed fabrics have high wet fastness, but there are also some problems ...

Claims

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Application Information

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IPC IPC(8): D06B1/02D06B15/04D06B19/00D06B23/14D06P3/66D06P1/38
CPCD06B1/02D06B15/04D06B19/0035D06B23/14D06P1/38D06P3/66
Inventor 俞成丙吴聪杰陆懿琳奚子伟陶开鑫常仪洵
Owner SHANGHAI UNIV
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