Eureka AIR delivers breakthrough ideas for toughest innovation challenges, trusted by R&D personnel around the world.

Electromagnetic shielding glass laser soldering structure and production process

An electromagnetic shielding and glass laser technology, applied in glass manufacturing equipment, magnetic/electric field shielding, manufacturing tools, etc., can solve the problems of high production cost, product color spots, and multiple steps in the composite process, and reduce material costs and time cycles. cost, reduce the difficulty of production site management, and reduce the effect of product process flow

Inactive Publication Date: 2019-04-05
NO 30 INST OF CHINA ELECTRONIC TECH GRP CORP +1
View PDF7 Cites 2 Cited by
  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0008] (1) PVB films generally have quality problems such as uneven thickness, inclusions, air bubbles, and uneven shrinkage, and the quality after molding is difficult to guarantee;
[0009] (2) The processing and storage environment requirements of PVB film are relatively high, and the production cost is relatively high;
[0010] (3) High-quality PVB adhesive films are usually imported from abroad, with high prices and long lead times;
[0011] (4) Although the anti-yellowing ability of PVB film is strong, it still has the problem of yellowing with the increase of use time, which affects the light transmittance;
[0012] (5) The number of operations in the assembling process is large, the operation is difficult, and subsequent defects such as stacking differences, wrinkles, and air bubbles are prone to occur;
[0013] (6) There are many steps in the composite process, the process is long, and the process is complicated. If the process parameters are not properly controlled or the operation is wrong, the product will appear stains, degumming, discoloration, stacking, air bubbles, pinholes, shrinkage, overflow, inclusions, thickness Quality problems such as unevenness or out-of-poority will affect the bond strength, light transmittance and color consistency, resulting in a greatly reduced yield

Method used

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
View more

Image

Smart Image Click on the blue labels to locate them in the text.
Viewing Examples
Smart Image
  • Electromagnetic shielding glass laser soldering structure and production process
  • Electromagnetic shielding glass laser soldering structure and production process
  • Electromagnetic shielding glass laser soldering structure and production process

Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0051] (1) The fine metal nickel mesh (100 mesh) is firmly clamped between the tempered glass sheets, and then fixed together on the laser welding platform;

[0052] (2) Set the laser welding process parameters, the laser wavelength is 1064nm, the pulse width is 40 nanoseconds, the average laser power is 200W, and the welding scanning rate is 50mm / s. Along the set welding path, it is collected on the CNC laser welding machine , In the air, the above tempered glass sheet and fine metal nickel mesh are welded together to obtain electromagnetic shielding glass with high strength, high light transmittance and high shielding efficiency.

Embodiment 2

[0054] (1) The fine metal stainless steel mesh (150 mesh) is firmly clamped between ordinary silicate glass sheets, and then fixed together on the laser welding platform;

[0055] (2)) Set the laser welding process parameters, the laser wavelength is 1064nm, the pulse width is 1 nanosecond, the average laser power is 50W, and the welding scanning rate is 2mm / s. Along the set welding path, the above-mentioned common silicic acid The salt glass sheet and the fine metal stainless steel mesh are welded together to obtain electromagnetic shielding glass with high strength, high light transmittance and high shielding efficiency.

Embodiment 3

[0057] (1) The fine stainless steel mesh (150 mesh) is firmly clamped between the tempered glass sheets, and then fixed together on the laser welding platform;

[0058] (2) Set the laser welding process parameters. The laser wavelength is 1065nm, the pulse width is 45 picoseconds, the average laser power is 250W, and the welding scanning rate is 150mm / s. Along the set welding path, it is collected on the CNC laser welding machine , In the air, the above tempered glass sheet and fine stainless steel mesh are welded together to obtain electromagnetic shielding glass with high strength, high light transmittance and high shielding efficiency.

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

PUM

No PUM Login to View More

Abstract

The invention discloses an electromagnetic shielding glass laser soldering structure and a production process. The electromagnetic shielding glass laser soldering structure comprises glass sheets anda fine metal mesh clamped between the glass sheets, wherein the glass sheets and the metal mesh are soldered together by adopting a laser dissimilar material soldering process. Compared with the priorart, the electromagnetic shielding glass laser soldering structure has the beneficial effects: no adhesive film is used as adhesive between glass and metal mesh in the structure, thereby fundamentally preventing the quality problems of bubbles, impurity inclusions, edge shrinkage, adhesive overflow, degumming, delamination, yellowing and the like caused by the adhesive film; the processing process of the adhesive film and the product technological process can be reduced; the lamination process is simplified from four lamination steps to two lamination steps; the compositing process is replaced by laser soldering, so that the process difficulty is reduced; the defects of rupture, bubbles, edge cracking, pinholes, impurity inclusions, edge shrinkage, adhesive overflow and the like caused byimproper process control during the compositing can be avoided, and the rate of finished product is improved; and the compositing process in the kettle is cancelled, the production process of the product can be flow-operated, and the production smoothness can be improved.

Description

technical field [0001] The invention relates to an electromagnetic shielding glass laser welding structure and a manufacturing process. Background technique [0002] The existing electromagnetic shielding glass structure and technology are: [0003] The existing mainstream technology for making electromagnetic shielding glass with wire mesh between glass and wire mesh is to make two pieces of glass or conductive film glass, two pieces of polyvinyl butyral (PVB) bonding film and wire mesh under vacuum, high temperature and high pressure. It is realized by sandwich composite technology, and its structural diagram is as follows figure 1 As shown, the production process is as follows figure 2 shown. The existing electromagnetic shielding glass process and steps are as follows: image 3 shown, including the following steps: [0004] (1) PVB film needs to be processed and stored under low temperature (18-22°C), dry (humidity 25%-40%), static-free and dust-free conditions; ...

Claims

the structure of the environmentally friendly knitted fabric provided by the present invention; figure 2 Flow chart of the yarn wrapping machine for environmentally friendly knitted fabrics and storage devices; image 3 Is the parameter map of the yarn covering machine
Login to View More

Application Information

Patent Timeline
no application Login to View More
Patent Type & Authority Applications(China)
IPC IPC(8): C03B23/203B32B15/02B32B15/04B32B17/06B32B17/12B32B15/18B32B33/00H05K9/00
CPCB32B5/028B32B15/18B32B17/061B32B17/067B32B33/00B32B2262/103B32B2307/212C03B23/203H05K9/0086Y02P40/57
Inventor 杨剑刘建国刘强许梦婷段军曾晓雁
Owner NO 30 INST OF CHINA ELECTRONIC TECH GRP CORP
Who we serve
  • R&D Engineer
  • R&D Manager
  • IP Professional
Why Eureka
  • Industry Leading Data Capabilities
  • Powerful AI technology
  • Patent DNA Extraction
Social media
Eureka Blog
Learn More
PatSnap group products