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High pressure conveying and spraying device

A high-pressure conveying and spraying device technology, applied in roads, road repairs, roads, etc., can solve problems such as construction difficulties, continuous high-efficiency, high-quality and rapid scraping or spin coating of high-strength polymers, uneven coating, etc., to achieve High construction efficiency, continuous and rapid non-clogging spraying, and simple device structure

Pending Publication Date: 2019-07-23
林长安
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

[0003] However, because of the particularity of the two-component material itself, as far as the construction of the two-component material (or multi-component material) is concerned, there has been no equipment and device that can complete the construction of the two-component material for a long time.
[0004] At present, the spraying equipment for road construction of methyl methacrylate high-strength polymers is two spraying machines, one spraying machine is connected with A-component base material (such as Degu 660A marking paint currently sold in the market), and the other is spraying Machine-connected component B base material (such as Degu 660B marking paint currently sold in the market), one sprayer sprays component A base material, and the other sprayer immediately sprays component B base material (that is, sprays first Component A base material, and then spray component B base material on the coating of component A base material), the problems of this kind of road spraying equipment are: 1. The construction is difficult (in the case that component A cannot be dried, it must Immediately spray component B again); 2. It is difficult to achieve complete equal coverage and superposition of the sprayed component A base material and component B base material; the coverage and superposition of the two components are not uniform, and the cured coating will be uneven , Uneven curing means that there will be uneven coating strength in future use, reflecting that some places on the road surface are well maintained and others are easily damaged; 3. Part A base material and B component are prone to appear The base material does not overlap (because the base material of component A and the base material of component B are sprayed on the ground separately before and after, and the two components cannot be completely mixed evenly); Two-component crosslinking reaction, that is, the coating on the unsuperimposed part is always in the state of one-component base material, and the one-component base material coating does not have the basic functions of two-component pavement coatings such as strong adhesion and good wear resistance; 4. Construction personnel need to stop regularly to add base material to the sprayer; the existence of the above problems has led to the inability to achieve a continuous, high-efficiency, high-quality and rapid spraying of methyl methacrylate (MMA) high-strength polymers in road construction for a long time Operation;
[0005] The spraying equipment for road construction of methyl methacrylate high-strength polymer can also be a spraying machine. At this time, component A base material and B component base material (or multi-component base material) are directly added to the storage material The problem of this kind of road spraying equipment is: the mixture of component A base material and component B base material must be sprayed immediately, otherwise, once the mixture in the stocker reacts, Spraying will become more and more difficult, because once the mixture enters the reaction state, the viscosity will increase with time, the mixture will solidify in the spraying equipment, and eventually cause the spraying equipment to fail to work. At this time, the equipment must be cleaned and replaced. Only the re-mixed mixture can continue to work. The problem of frequent solidification or frequent replenishment of base materials has also caused road construction to be unable to achieve a continuous high-efficiency and high-quality two-component high-strength polymer of methyl methacrylate (MMA) for a long time. Fast spraying operation;
This kind of mixing method has strict requirements on the position setting of the two spray guns. If there is a slight misalignment, the full and proportional mixing of the base materials cannot be achieved, so that the sprayed line cannot meet the construction requirements; and in actual construction, due to wind speed, Influenced by airflow and other factors, the two-gun spray paint in the state of external spraying and external mixing cannot be fully and uniformly mixed, that is, the two-component base material mixing equipment of this structure cannot really realize the two-component base material in space or on the ground. The sufficient and uniform mixing of the above-mentioned first case will occur, and a continuous high-efficiency, high-quality and fast spraying operation of methyl methacrylate (MMA) high-strength polymers cannot be realized;
[0008] The other is Chinese patent application CN103526683, which discloses a self-propelled two-component external mixing labeling line equipment, including two base material boxes, respectively put the A component base material and the B component base material into the corresponding base material. In the material box, open the discharge port, the base materials of components A and B flow out at the same time, and flow to the stirring blade of the hopper, and the stirring blade rotates at a high speed, so that the base materials of components A and B are fully mixed before scraping or coating. Spin coating; the problems of this kind of mixing equipment are: the pressure and discharge volume of the two base material boxes need to be strictly controlled at any time, construction personnel are required to continuously supply materials to the two base material boxes, and the mixing volume and output of the materials in the hopper need to be monitored from time to time. Consumption, only when the two base material boxes are accurately discharged and the material in the hopper is evenly mixed, can the base material be fully and proportionally mixed, and the mixed material in the hopper should not be hoarded or used for a long time. If the material in the hopper If the material is stored too much or is not used up for a long time, the mixture will react and solidify in the hopper, and the problem of the second situation mentioned above will appear. In addition, frequent manual feeding and constant monitoring of complex ingredients and materials cannot be realized. A continuous high-efficiency high-quality rapid scraping or spin coating of methyl methacrylate (MMA) high-strength polymer, and it is even more impossible to realize a continuous high-efficiency high-quality rapid spraying operation of methyl methacrylate high-strength polymer;
[0009] Due to the two-component (or multi-component) material spraying or brushing after the polymerization reaction with the construction subject, it can well protect the construction subject, greatly prolong the service life of the construction subject, and greatly improve the quality of the construction subject. The construction period is short, and it can be constructed in various harsh environments. The demand for construction with two-component (or multi-component) materials is growing stronger and stronger. However, because there is no construction equipment that can well complete the construction of two-component materials , forcing people to urgently need to find a kind of construction equipment, on the basis of fully considering the chemical characteristics of two-component (or multi-component) to solve the problem that two-component (or multi-component) materials have not been able to be high-quality, efficient and long-lasting for a long time. The technical problem of construction in time is to ensure that the two-component (or multi-component) fluid can not only ensure that the components can be fully mixed, but also ensure that no chemical reaction has occurred between the components. During this extremely short reaction period, Quickly complete spraying or brushing operations to meet the construction needs of modern roads, bridges, grounds, roads and other two-component (or multi-component) materials, and truly realize continuous high-quality and high-efficiency two-component (or multi-component) materials at one time Fast construction work, solving long-standing problems with existing spraying installations

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0070] Such as figure 1 As shown, a high-pressure conveying spraying device includes a first set of high-pressure conveying system 6, a pressure cleaning system, a second set of high-pressure conveying system 9, a first valve 8, a cleaning control valve 19, a second valve 11, and a group A Component stocker 7, component B stocker 10, static mixer, nozzle 12;

[0071] Both the first set of high-pressure delivery system 6 and the second set of high-pressure delivery system 9 can be high-pressure airless sprayers; each set of high-pressure delivery systems can usually be one; or multiple high-pressure airless sprayers are connected in parallel and connected to the feeder Port A or B or other feed ports can flexibly adjust the conveying volume according to the conveying requirements and mixing ratio requirements, thus realizing the material supply at different conveying flows;

[0072] Both the component A stocker 7 and the component B stocker 10 can be paint buckets;

[0073] S...

Embodiment 2

[0241] Such as image 3 Shown, a kind of high-pressure conveying spraying device, its structure is basically the same as the structure described in embodiment 1, the only difference is that there are three feeding ports on the static mixer, as Figure 6 As shown, each feeding branch pipe is relatively arranged on the mixing main pipeline 1 in the form of alternate leaves (the feeding branch pipes are arranged on the same plane of the mixing main pipeline 1), and the feeding ports of each feeding branch pipe correspond to the spiral Different positions of the deflector, the high-pressure conveying spraying device also includes a third set of high-pressure conveying system 14, component C stocker 15, and a third valve 16;

[0242] The inner diameter of component C feed branch pipe 23 (or other feed branch pipes) is 0.5 cm to 10 cm, specifically 0.5 cm, or 1 cm, or 2 cm, or 3 cm, or 4 cm, or 5 cm, or 6 cm, or 7 cm, or 8 cm, or 9 cm, or 10 cm, or any other value between 0.5 cm an...

Embodiment 3

[0253] Such as Figure 8 As shown, a high-pressure conveying and spraying device has basically the same structure as that of Embodiment 1 and 2, except that the feed end of component A feed branch pipe 21 and B component feed branch pipe 22 (and other feed branch pipes) are connected to The mixing main pipes 1 are arranged in parallel to realize the minimum occupied plane space position, which is convenient for structural design and occupies less land.

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PUM

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Abstract

The invention discloses a high pressure conveying and spraying device. The high pressure conveying and spraying device comprises a first set of high pressure conveying system 6, an under-pressure washing system, a second set of high pressure conveying system 9, a first valve 8, a washing control valve 19, a second valve 11, a static mixer and a nozzle 12; the static mixer is that an A component feeding opening 2 and a B component feeding opening 4 are formed in a mixing main pipeline 1; one end of the mixing main pipeline 1 is a feeding opening 3, and the other end of the mixing main pipeline1 is a discharging opening 5; one end of the first set of high pressure conveying system is connected with an A component storage device 7, and the other end of the first set of high pressure conveying system is connected with the A component feeding opening 2 through the first valve 8; one end of the second set of high pressure conveying system is connected with a B component storage device 10, and the other end of the second set of high pressure conveying system is connected with the B component feeding opening 4 through the second valve 11; the under-pressure washing system is connected with the feeding opening 3 of the static mixer; and the discharging opening 5 of the static mixer is connected with the nozzle 12. According to the high pressure conveying and spraying device, fluid basematerials with two or more components can be effectively and sufficiently mixed so as to realize once continuous high-quality high-efficiency rapid spraying operation.

Description

technical field [0001] The invention discloses a high-pressure conveying and spraying device, which belongs to the field of construction equipment for road surfaces, bridges, and ground roads, and the field of construction equipment for walls and waterproofing. It is suitable for spraying fluid materials with two or more components, especially Suitable for spraying two-component methyl methacrylate (MMA) high-strength polymers. Background technique [0002] The two-component material with methyl methacrylate as the main component is the best pavement material in the world today. It is safe and environmentally friendly, fast curing, strong adhesion, durable, strong warning, good economy, good toughness, and durability. Acid-base, anti-aging, anti-ultraviolet and other characteristics, and can be quickly cured at low temperature (below zero), suitable for all roads, expressways, express motorways, urban roads, vibration markings, rain lines, building waterproofing etc., play ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): E01C23/22
CPCE01C23/22
Inventor 林长安
Owner 林长安
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