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Diamond composite material and preparation method and application thereof

A technology of composite material and diamond, applied in the field of diamond composite material and its preparation

Active Publication Date: 2020-01-14
东莞市中微力合半导体科技有限公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

The present invention solves the problem that the fine grinding of copper discs requires frequent slotting and deepening, and at the same time, it does not need to add diamond abrasive liquid, which reduces the amount of diamond abrasive grains and saves the cost of consumables

Method used

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  • Diamond composite material and preparation method and application thereof
  • Diamond composite material and preparation method and application thereof
  • Diamond composite material and preparation method and application thereof

Examples

Experimental program
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Effect test

preparation example Construction

[0040] The present invention also provides a preparation method of the diamond composite material described in the above technical solution, comprising the following steps:

[0041] Mixing water and a water-based adhesive to obtain a water-based adhesive solution;

[0042] Mixing inorganic composite binder, diamond abrasive grains, talcum powder, polycarboxylate superplasticizer and glass fiber to obtain a premix;

[0043] mixing the aqueous adhesive solution and the premix to obtain a slurry;

[0044] mixing the slurry with the foam to obtain a foam diamond composite slurry;

[0045] The foamed diamond composite slurry is poured into the holes of the honeycomb core material and baked to obtain the diamond composite material.

[0046] The invention mixes water and water-based adhesive to obtain a water-based adhesive solution.

[0047] The invention mixes inorganic composite binder, diamond abrasive grain, talcum powder, polycarboxylate water reducer and glass fiber to obta...

Embodiment 1

[0056] Weigh each component by weight percentage: gypsum hemihydrate 37%, silica fume 2%, diamond abrasive grain 3%, talcum powder 15%, polyvinyl alcohol solution 5% (concentration is 5%), foam 16%, glass fiber 0.5%, polycarboxylate superplasticizer 0.3%, water 21.2%;

[0057] Wherein, the foam is prepared as follows: prepare foaming agent aqueous solution, wherein the animal and plant foaming agent concentration is 10%, and the ratio of polyvinyl alcohol aqueous solution is 3%, then the foaming agent solution is sent to the foaming machine, and the density is prepared 50kg / m 3 the foam;

[0058] The particle size of the above-mentioned diamond abrasive grains is 0.5 μm;

[0059] Add water and polyvinyl alcohol solution into the stirring tank; premix the solid components of hemihydrate gypsum, silica fume, diamond abrasive grains, talcum powder, glass fiber, and polycarboxylate superplasticizer, and then stir Add the premixed mixture gradually to the stirring tank under cer...

Embodiment 2～8

[0063] Embodiments 2-8 are comparative tests of 7 different formulations. These prescriptions are listed in Table 1 together with the prescription of embodiment 1, are all prepared by the processing step of embodiment 1.

[0064] Table 1. Diamond composite material weight percentage formula

[0065]

[0066]

[0067] The diamond composite material provided by the invention can be used for precise grinding of flat hard and brittle materials, and when the hard and brittle materials are flat-machined, the hard and brittle materials are flat-pressed on a diamond flat plate and then ground with water. Such as figure 2 As shown, 200-water-soluble gypsum foam containing diamond abrasive grains; 201-air bubbles; 202-gypsum wall containing diamond abrasive grains; 203-diamond abrasive grains. Diamond composite foam abrasive blocks are composed of a large number of air bubbles, binders and diamond abrasive grains. When the diamond composite foam abrasive block will slightly di...

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Abstract

The invention provides a diamond composite material, and relates to the field of fine grinding of hard and brittle materials. When the diamond composite material is used in fine grinding, the diamondcomposite material can be slightly dissolved after coming into contact with pure water. At the moment, diamond grinding particles can be released to form grinding fluid with water. A honeycomb core material has a certain mechanical support force. During grinding, the grinding fluid can climb to the top surface of the core material wall and interact with a processed sample. Meanwhile, a micro-dissolved grinding block can produce a slight depression, and large particles generated by grinding can roll into pits to avoid scratching the sample. In the structure, the loss of water-soluble gypsum foam is synchronized with the wear rate of the honeycomb core material, and thus the frequent grooving like a copper disk is avoided. Additional diamond grinding fluid is not needed, and the utilizationefficiency of the diamond grinding particles is improved.

Description

technical field [0001] The invention relates to the technical field of fine grinding of hard and brittle materials, in particular to a diamond composite material and its preparation method and application. Background technique [0002] Ultra-hard materials such as zirconia ceramics and artificial sapphire have considerable potential for application in smartphones, such as fingerprint identification sheets, ceramic back covers, lens protection sheets, etc. The production of hard material products lies in the fine grinding and polishing of the surface of the material to make it have a bright surface. [0003] The surface polishing of hard materials needs to go through three stages of rough grinding, fine grinding and polishing. On the flat copper plate, the processed surface of the sample is pressed on the copper plate for processing. Due to the good ductility of metal copper, some diamond abrasive particles will be embedded on the surface of the copper disk under the pressu...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B24B37/12B24D18/00B24D3/02C04B28/14C04B111/40
CPCB24B37/12B24D3/02B24D18/009C04B28/14C04B2111/00362C04B2111/00482C04B2111/40C04B18/146C04B14/022C04B14/042C04B14/42C04B24/14C04B24/2623C04B38/106C04B2103/302B24B37/14B24D18/00
Inventor 朱联烽田多胜邓宏念
Owner 东莞市中微力合半导体科技有限公司
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