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Method for preparing glass fiber reinforced plastic protective layer on polyethylene anti-corrosive layer of steel pipe

An anti-corrosion layer and polyethylene technology, applied in the direction of pipeline anti-corrosion/rust protection, damage protection, pipeline protection, etc., can solve the problems of increased construction difficulty, separation between layers, rough workmanship, etc., to reduce labor intensity and improve odor , the effect of improving work efficiency

Inactive Publication Date: 2020-01-17
SINOPEC OILFIELD EQUIP CORP
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

However, in the prior art, at the pipeline laying site, the construction of polyethylene (LPE) anti-corrosion pipes and glass fiber reinforced plastics are all made of manual pasting, and the workmanship is rough, the process conditions are poor, the construction environment is also very bad, the molding time is long, and the efficiency is low. , it is difficult to form a continuous dense structural layer
The reasons for this phenomenon are as follows: First, the number of glass fiber cloth is high. When using FRP resin coating, the wettability is poor. The formed FRP protective layer is prone to fiber exposure and interlayer detachment. The glass fiber is easy to break. The number of glass fiber cloth actually used is lower than the standard requirement; when the glass fiber cloth is hooped or cross-wound, it is difficult to achieve uniform thickness by manual winding, especially for large-diameter steel pipes above 813mm, and the construction difficulty increases
The second is that the proportion and viscosity of the coating resin of FRP should be adjusted according to the change of the ambient temperature on site. The coating quality and construction progress of the outer protective FRP
The article does not describe the environmental protection control measures when applying adhesives on PE pipes

Method used

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  • Method for preparing glass fiber reinforced plastic protective layer on polyethylene anti-corrosive layer of steel pipe
  • Method for preparing glass fiber reinforced plastic protective layer on polyethylene anti-corrosive layer of steel pipe
  • Method for preparing glass fiber reinforced plastic protective layer on polyethylene anti-corrosive layer of steel pipe

Examples

Experimental program
Comparison scheme
Effect test

example 1

[0034] See attached Figure 1-4 , when the epoxy resin used is a solvent-based resin, the amine curing agent described in the method is any one of dicyandiamide and aliphatic amine, and the tertiary amine accelerator is triethylamine or benzyldimethylamine. any kind. The method is carried out as follows:

[0035] 1. Parameter input: the amount of epoxy resin added, the amount of amine curing agent added, the amount of tertiary amine accelerator added, conveying pressure, resin adjustment temperature, infiltration rate of glass fiber cloth, surface anchor pattern depth, winding speed , the back speed of the trolley, the walking speed of the flame gun, the resin content per square meter, the heating time and the number of winding layers of glass fiber cloth are respectively input into the console;

[0036] 2. Delivery and mixing of epoxy resin and solvent: Put the configured epoxy resin into the resin tank 13, put the amine curing agent and the tertiary amine accelerator into ...

example 2

[0044] See attached Figure 1-4 , when the epoxy resin used is a solvent-free resin, the amine curing agent described in the method is any one of dicyandiamide and aliphatic amine, and no accelerator needs to be added in the method. The method is carried out as follows:

[0045] 1. Parameter input: the amount of epoxy resin added, the amount of amine curing agent added, the delivery pressure, the temperature of the resin adjusted, the infiltration rate of the glass fiber cloth, the depth of the anchor pattern on the surface, the winding speed, the backward speed of the trolley, and the walking of the flame gun The speed, resin content per square meter, heating time and winding layers of glass fiber cloth are respectively input into the console;

[0046] 2. Delivery and mixing of epoxy resin and curing agent: Put the configured epoxy resin into the resin tank 13, put the amine curing agent into the curing agent tank 14, and then transport them to the mixer 1 through pipelines ...

Embodiment 3

[0054] See attached Figure 1-4 , when the resin used is a solvent-based resin, the amine curing agent described in the method is any one of dicyandiamide and fatty amine, and the tertiary amine accelerator is 2-ethyl-4 methylimidazole, and the method Proceed as follows:

[0055] 1. Parameter input: the amount of epoxy resin added, the amount of amine curing agent added, the amount of 2-ethyl-4 methylimidazole accelerator added, the delivery pressure, the resin adjustment temperature, the infiltration rate of the glass fiber cloth, the surface Anchor pattern depth, winding speed, trolley back speed, flame gun walking speed, resin content per square meter, heating time and winding layers of glass fiber cloth are respectively input into the console;

[0056] 2. Delivery and mixing of epoxy resin and solvent: put the configured epoxy resin into the resin tank 13, put the amine curing agent and 2-ethyl-4 methylimidazole accelerator into the curing agent tank 14 and Accelerator t...

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Abstract

The invention provides a method for preparing a glass fiber reinforced plastic protective layer on a polyethylene anti-corrosive layer of a steel pipe. The method comprises the following steps of 1, input of parameters; 2, delivery and mixing of epoxy resin and a solvent; 3, soaking of glass fiber reinforced plastic fabric; 4, surface treatment of the anti-corrosive steel pipe before winding; 5, automatic winding of the glass fiber reinforced plastic fabric; 6, thermal curing of the glass fiber reinforced plastic fabric in a winding area; 7, cleaning of a mixer and a mixing pipeline; and 8, polishing, detection and stacking of finished products. According to the method, the mixer, a sealed and pressurized glue dipping trough, and other equipment are adopted, the polyethylene anti-corrosivelayer of the steel pipe is wrapped with the glass fiber reinforced plastic fabric when a movable trolley and turning wheels rotate and move in the steel pipe, and subsequent treatment and curing areconducted, so that automatic winding and rapid curing of the glass fiber reinforced plastic fabric are realized, the labor intensity is greatly reduced when the glass fiber reinforced plastic protective layer is wound, and the winding efficiency of the glass fiber reinforced plastic protective layer is improved.

Description

technical field [0001] The invention relates to the field of steel pipe surface anticorrosion and preparation of a protective layer, in particular to a method for preparing a glass fiber reinforced plastic protective layer on a steel pipe polyethylene anticorrosion layer. Background technique [0002] The common anti-corrosion coating currently used on oil pipelines and gas pipelines is generally two to three layers of polyethylene anti-corrosion coating (3LPE). When the anti-corrosion steel pipe coated with anti-corrosion layer passes through areas with harsh environments such as mountains and rivers, it is very easy to cause large-scale damage to the anti-corrosion layer coated on the outside of oil pipelines and gas pipelines, resulting in weakened or invalid anti-corrosion functions of steel pipes. The insulation resistivity and other properties of the layer drop sharply, which makes the maintenance cost of crossing the steel pipe high and difficult. Ordinary anti-corro...

Claims

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Application Information

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IPC IPC(8): B29C70/78B29C70/68F16L9/14F16L58/16
CPCB29C70/683B29C70/78F16L9/14F16L58/16
Inventor 徐腊梅蔡绪明周秀峰吴世杰蔡小青张新芳
Owner SINOPEC OILFIELD EQUIP CORP
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