Method for producing small-caliber bearing steel tube

A bearing steel pipe and small-diameter technology, which is applied in the field of producing small-diameter bearing steel pipes, can solve the problems of long production cycle, low production efficiency, and many passes, so as to reduce energy consumption and carbon emissions, expand production specifications, and improve production efficiency Effect

Inactive Publication Date: 2020-02-21
临清市东华轴承钢管有限责任公司
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  • Summary
  • Abstract
  • Description
  • Claims
  • Application Information

AI Technical Summary

Problems solved by technology

Or, in the above-mentioned production process, after the solid circular tube billet is processed into a hollow hot-rolled tube by two-roll cross-rolling and piercing, a hot-rolled multi-stand sizing or reducing process is added, and the final rolling temperature is about 950°C. , the rest of the production process is basically the same as the above-mentioned production process. After hot-piercing steel pipes, there are many cold-rolled and cold-drawn passes, the production cycle is long, the production efficiency is low, and the cost is high; multi-pass cold-rolled and cold-drawn requires repeated softening Heat treatment and pickling, high energy consumption, increased carbon emissions, and environmental pollution. Most of the existing methods for producing small-diameter bearing steel pipes are relatively complicated, and it is not convenient for large-scale production of small-diameter bearing steel pipes. Therefore, we propose a small-diameter production method. Caliber bearing steel pipe method is used to solve the above problems

Method used

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Examples

Experimental program
Comparison scheme
Effect test

Embodiment 1

[0025] A method for producing small-diameter bearing steel pipes is proposed in this embodiment, comprising the following steps:

[0026] S1: Material preparation: select qualified solid round tubes and reserve them;

[0027] S2: pickling and rinsing: place the solid round tube in S1 in the pickling tank for pickling to remove iron oxide scale; then wash it with water for 2 to 3 times to remove the residual pickling liquid; obtain the pickling solid round tube, spare;

[0028] S3: heat treatment: heat the solid round tube in S1 and set aside;

[0029] S4: Perforating: placing the heated solid round tube obtained in S2 on a punching machine, punching holes through the punching machine to obtain the first blank tube;

[0030] S5: Rolling: placing the mandrel with lubricant in the first billet tube of S4, and rolling through the continuous pipe rolling unit to obtain the second billet tube;

[0031] S6: Take out the mandrel: place the second blank tube obtained in S5 on the co...

Embodiment 2

[0044] A method for producing small-diameter bearing steel pipes is proposed in this embodiment, comprising the following steps:

[0045] S1: Material preparation: select qualified solid round tubes and reserve them;

[0046] S2: pickling and rinsing: place the solid round tube in S1 in the pickling tank for pickling to remove iron oxide scale; then wash it with water for 2 to 3 times to remove the residual pickling liquid; obtain the pickling solid round tube, spare;

[0047] S3: heat treatment: heat the solid round tube in S1 and set aside;

[0048] S4: Perforating: placing the heated solid round tube obtained in S2 on a punching machine, punching holes through the punching machine to obtain the first blank tube;

[0049] S5: Rolling: placing the mandrel with lubricant in the first billet tube of S4, and rolling through the continuous pipe rolling unit to obtain the second billet tube;

[0050] S6: Take out the mandrel: place the second blank tube obtained in S5 on the co...

Embodiment 3

[0063] A method for producing small-diameter bearing steel pipes is proposed in this embodiment, comprising the following steps:

[0064] S1: Material preparation: select qualified solid round tubes and reserve them;

[0065] S2: pickling and rinsing: place the solid round tube in S1 in the pickling tank for pickling to remove iron oxide scale; then wash it with water for 2 to 3 times to remove the residual pickling liquid; obtain the pickling solid round tube, spare;

[0066] S3: heat treatment: heat the solid round tube in S1 and set aside;

[0067] S4: Perforating: placing the heated solid round tube obtained in S2 on a punching machine, punching holes through the punching machine to obtain the first blank tube;

[0068] S5: Rolling: placing the mandrel with lubricant in the first billet tube of S4, and rolling through the continuous pipe rolling unit to obtain the second billet tube;

[0069] S6: Take out the mandrel: place the second blank tube obtained in S5 on the co...

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Abstract

The invention discloses a method for producing a small-caliber bearing steel tube. The method comprises the following steps: S1, preparing materials: selecting qualified solid circular tubes for lateruse; S2, acid-pickling and flushing: putting the solid circular tubes in the step S1 into an acid-pickling tank to perform acid-pickling to remove oxide scale, cleaning the solid circular tubes withclear water by 2-3 times to remove residual acid-pickling liquor, thereby obtaining acid-pickled solid circular tubes for later use; S3, thermal treatment: heating the solid circular tubes in the stepS1 for later use; S4, punching: putting the heated solid circular tubes in the step S2 onto a punching machine, punching by the punching machine and obtaining first blank tubes; and S5, rolling: placing core rods with lubricants into the first blank tubes in the step S4. The method has the advantages of being simpler, more convenient and more direct, effectively improving small-caliber bearing steel tube production efficiency, reducing production cost, expanding production specifications, favorably reducing energy consumption and carbon emission, and facilitating environmental protection.

Description

technical field [0001] The invention relates to the technical field of steel pipes, in particular to a method for producing small-diameter bearing steel pipes. Background technique [0002] At present, the known production process of small-diameter GCr15 bearing steel pipes with an outer diameter of less than 114mm mainly includes: using forged or rolled solid round tube blanks, and then heating them to 1060°C to 1180°C in an intermediate frequency or gas heating furnace. Two-roll cross-rolling piercing makes the solid round tube blank into a hollow hot-rolled tube, and the final rolling temperature of the hot-rolled tube is controlled at 950°C to 1000°C. After rolling, it is air-cooled on the cooling bed, and then enters the heat treatment furnace for softening annealing. Multi-pass pickling, cold rolling or cold drawing, spheroidizing annealing of the final product, etc. Or, in the above-mentioned production process, after the solid circular tube billet is processed into ...

Claims

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Application Information

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Patent Type & Authority Applications(China)
IPC IPC(8): B21B23/00B21B45/02B21B15/00C21D9/08
CPCB21B15/00B21B15/0007B21B23/00B21B45/0203B21B45/0239B21B45/0269B21B45/0272C21D9/08Y02P10/20
Inventor 陈亮陈振国胡发东
Owner 临清市东华轴承钢管有限责任公司
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